Arctic Cat 500 Sno Pro, Operator'S/Performance Manual

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IO048A
11. Connect the gasline supply hose to the delivery
pipe of the throttle body assembly; then secure
with the clamp.
IO040A
12. Connect the five ignition/main harness connectors;
then install the harness cover and secure with
cable ties.
IO035A
13. Place the recoil starter with ground wire into posi-
tion and secure the starter with six cap screws.
Tighten to 96 in.-lb.
IO034A
14. Lubricate the drive clutch bolt with a light film of
oil; then place the drive clutch into position on the
crankshaft and secure with the cap screw and lock
washer. Tighten to specifications.

NOTE: Before installing the drive clutch, be sure
to wipe both the crankshaft taper and clutch
mounting taper clean using a clean towel.
15. Install the driven pulley (with inner O-ring), key,
and stub shaft. Secure with a cap screw and
washer. Tighten to specifications.
16. Check drive clutch/driven pulley alignment.
17. Using Drive Belt Deflection Tool (p/n 0644-424),
install the drive belt so the part number can be
read; then roll the belt back and forth while closing
the sheaves allowing the sheaves to fully close.
Verify proper drive belt deflection.
743-067A
18. Install the resonator and secure it to the chassis
with the springs and hairpin clip.
CAUTION
Make sure all wiring harnesses and gasline hoses are
properly routed to avoid premature wear and/or con-
tact with exhaust components.
CAUTION
When installing the drive clutch, do not tighten the
clutch cap screw with any kind of impact tool Tighten
cap screw using a hand torque wrench only. Failure to
do so could result in stationary sheave damage.