6
Periodic Maintenance
This section has been organized into sub-sections which show
common maintenance procedures for the Arctic Cat ATV.
NOTE: Arctic Cat recommends the use of new gas-
kets, lock nuts, and seals and lubricating all internal
components when servicing the engine/transmission.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
NOTE: Special tools are available from the Arctic
Cat Service Department.
Lubrication Points
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference.
A. Throttle Lever Pivot
B. Brake Lever Pivot
C. Auxiliary Brake Pedal Pivot
Air Filter
1. Remove the seat; then remove the clips securing the
air filter housing cover.
XR002A
2. Loosen the clamp securing the air filter to the inside
of the housing; then remove the filter.
XR029A
3. Carefully remove the pre-filter from the air filter. If
the air filter is dirty, it must be replaced.
XR049
4. Using an air hose, clean the pre-filter.
5. Slide the pre-filter over the closed end of the new fil-
ter and install into the housing. Tighten the clamp
securely.
6. Install the air filter housing cover and secure with the
clips.
7. Install the seat.
CHECKING AND CLEANING DRAINS
1. Inspect the drains beneath the main housing for
water/oil and for proper sealing.
XR055A
Description
p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Spanner Wrench
0444-240
Valve Clearance Adjuster
0444-255