22
Steering Post/Tie Rods
REMOVING
1. Remove the ignition switch retaining ring; then
remove the reinstallable rivets securing the instru-
ment pod to the mounting bracket and remove the
pod and LCD gauge.
2. Remove the reinstallable rivets securing the radiator
access cover and remove the cover.
3. Remove four reinstallable rivets securing the steer-
ing post cover and remove the cover.
4. Unlatch the storage compartment lid; then slide the
storage compartment cover assembly forward and
lift off.
5. Remove the storage compartment.
6. Remove the four cap screws securing the handlebar
caps and LCD gauge bracket to the steering post;
then move the handlebar and gauge out of the way.
Account for four handlebar caps.
CD762
7. Remove two cap screws securing the upper steering
post bearing to the frame. Account for two housings.
CD760
8. Using a suitable lift stand, raise the ATV enough to
remove the front wheels.
9. Remove the cotter pins and slotted nuts from the
inner and outer tie rod ends; then remove the tie rods
from the steering post arm and the left-side and
right-side steering knuckles.
AF778D
KX039
10. Remove two cap screws securing the lower steering
post bearing flange to the frame; then remove the
steering post.
AL600D
CLEANING AND INSPECTING
1. Clean and inspect the pivot area for wear. Apply a
low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
! WARNING
Always wear safety glasses when using compressed
air.
