background image

6

B1100 Battery-Powered Tools (HK1211)

        

                       

 

Maintenance

NOTE: As experience dictates, spare components 

such as jaws should be kept on hand for repairs. 

Keep perishable parts (O-rings and seals) on hand 

for replacement whenever the tool is disassembled.

GOOD SERVICE PRACTICES

Regular maintenance will extend the operating 

efficiency and service life of this tools. For tools that 

are used intensively, servicing ahead of schedule is 

recommended. Tools should be serviced by personnel 

who are thoroughly familiar with them and how they 

operate. Service the tool in a clean, well lit area. Give 

special care to prevent contamination of pneumatic 

and hydraulic systems. Carefully handle all parts and 

components. Before reassembly, examine hoses, parts, 

and components for damage and wear; replace when 

necessary. Disassemble and assemble tool components 

in a straight line. Do NOT bend, twist, cock, or apply 

undue force. Follow the disassembly and assembly 

procedures in this manual. If HUCK recommended 

procedures are not followed, the tool could be 

damaged. Have available all necessary hand tools 

(standard and special); a half-inch brass drift and wood 

block; an arbor press; and a soft-jaw vise. Unsuitable 

hand tools could cause tool damage.

PREVENTIVE MAINTENANCE

The maintenance of the this blind riveting tool is limited 

to the nose assembly and the associated wearing parts:

• Remove battery from the tool.

• Unscrew the retaining nut using flat wrench, and 

remove the anvil. Clean, and check for 

and remove

 

any foreign object debris.

• Unscrew the jaw housing using flat wrenches.

• Take out the jaws and follower, and clean them. 

Replace the jaws if they are worn.

• Re-assemble in reverse order ensuring that all parts 

are tightened. 

Regular maintenance will extend the service life of your 

high-quality tools. For tools that are used intensively, 

servicing ahead of schedule is recommended.

CAUTION: Always replace all seals, wipers, 

O-rings, and Back-up rings when the tool is 

disassembled for any reason.

Battery and Battery Charger Safety

BATTERY CHARGER SAFETY RULES

• The charger must be used exclusively to charge the 

batteries that came with your tool.

• 

Use only the battery intended for HUCK B4600 

battery tool.

• 

Charge only when environment temperature is 

between 23-131°F (-5°C to 55°C) Optimum operating 

temperature range: 50-122°F (10°-50°C)

• 

Store batteries in a dry place with no danger of frost. 

• 

Plug the battery charger in, and gently insert the 

battery correctly into the charger.  ONLY insert 

batteries that are cooled down. The charging 

operation starts automatically. 

• 

Do not insert the battery into the charger after each 

use.

• 

If battery life becomes significantly shorter despite 

proper recharging, replace the battery.

• Check the cord, plug and charger regularly and have 

them repaired by an authorized, skilled specialist 

electrician when damaged.

• For repairs, use only genuine plugs and cords and 

genuine spare parts.

• Never use the charger in a humid or wet environment 

or close to flammable substance or gases.

• Take the charger out of its packaging before use. 

Insert the accompanying battery correctly into the 

charger.

• Never try to charge non-rechargeable batteries.

• Store the charger in a dry, closed room, out of the 

reach of children.

• Never insert metallic parts into the charging bay - 

danger of short circuiting.

• If the charger is wall-mounted, make sure that the 

inserted battery cannot fall out due to external 

influences (e.g. vibrations).

• Ensure there is adequate supervision for operators of 

this battery charger who may be impaired, untrained, 

or unskilled. 

BATTERY SAFETY RULES

• Never insert metallic parts into the charging bay - 

danger of short circuiting.

• Never try to charge a damaged battery.

• Do not insert a dirty or wet battery into the charger.

• Never throw batteries into the waste, into fire, or into 

water. 

If old batteries must be replaced, give used 

batteries to an approved battery recycler. 

NEVER 

THROW DISCARDED BATTERIES INTO THE WASTE, 

INTO FIRE, OR INTO WATER!

WARNING: To protect against electric 

shocks, injuries or fire hazards and 

RISK OF 

EXPLOSION, follow all Safety Rules!

Summary of Contents for B1100 Series

Page 1: ...eners Tools Accessories Instruction Manual B1100 series Battery Powered Tool EC Declaration of Conformity 2 Safety Instructions 3 4 8 Description 5 Principle of Operation 5 Specifications and Battery and Charger Safety 5 6 Maintenance 6 Preparation for Use 7 Operating Instructions 7 Components Drawing 8 Attaching a Nose Assembly 9 Kits and Accessories 10 Troubleshooting 10 ...

Page 2: ...2 B1100 Battery Powered Tools HK1211 ...

Page 3: ...p hands clear from front of tool II PROJECTILE HAZARDS 1 Disconnect the assembly power tool from energy source when changing inserted tools or accessories 2 Be aware that failure of the workpiece accessories or the inserted tool itself can generate high velocity projectiles 3 Always wear impact resistant eye protection during tool operation The grade of protection required should be assessed for e...

Page 4: ...ory protection in accordance with employer s instructions and as required by occupational health and safety regulations VIII NOISE HAZARDS 1 Exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus therefore risk assessment and the implementation of proper controls is essential 2 Appropriate controls to reduce the risk may include actions such as...

Page 5: ...um BobTail fasteners and is compatible with standard L version noses Specially designed for low volume production environments these installation tools are portable with no hoses or cords Batteries are easily replaced and or recharged when they have been depleted of life 11 22 28 2 99 7 0 1 06 2 3 2 68 6 8 11 42 29 1 5 3 8 4 45 11 3 inches cm 3 08 7 8 2 75 6 99 The nose assembly is placed over the...

Page 6: ...hen the tool is disassembled for any reason Battery and Battery Charger Safety BATTERY CHARGER SAFETY RULES The charger must be used exclusively to charge the batteries that came with your tool Use only the battery intended for HUCK B4600 battery tool Charge only when environment temperature is between 23 131 F 5 C to 55 C Optimum operating temperature range 50 122 F 10 50 C Store batteries in a d...

Page 7: ...press the switch The tool assumes the front end position and is again ready for use This tool is fitted with an acoustic warning device which provides information about the remaining battery time Beeps sound to tell the user when to change the battery This ensures that the tool will not switch off during operation 3 beeps and flashing LED lights for 10 seconds The battery needs to be changed soon ...

Page 8: ... Motor 508742 508741 Motor Control 508743 Pintail Container 508745 508749 Plate Screw 508738 Wiring Harness 508748 508736 Screws Drive Unit 508751 Drive Unit 130944 Nose Adapter Assy 508737 Screws 508736 Screw 111795 Retaining Nut Anvil Adapter 130944 4382 2 Ball Screw Adapter O ring ...

Page 9: ... of nose assembly onto puller then while holding piston rod flats with a wrench screw puller and cap onto tool piston until wrench tight 3 Slide anvil assembly over puller and into tool nose adapter 4 Thread retaining nut onto nose adapter and wrench tight 99 7932L Nose Assembly Anvil Assembly Puller Cap Puller ...

Page 10: ...3 Tool overloaded LED flashes slowly 1Hz a Check that fastener installation requirements are within the tool s work capacity see page 9 4 Tool will not return collet to forward position a Check that there is no blockage in the anvil housing see page 9 Always check the simplest possible cause of a malfunction first For example a loose or disconnected trigger line Then proceed logically eliminating ...

Page 11: ...part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchanta...

Page 12: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

Reviews: