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B1100 Battery-Powered Tools (HK1211)

        

                       

 

IV. REPETITIVE MOTION HAZARDS:

1.  When using the assembly power tool, the operator 

can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

2.  When using tool, the operator should adopt a 

comfortable posture while maintaining a secure 

footing and avoid awkward or off balanced postures.

3.  The operator should change posture during 

extended tasks to help avoid discomfort and fatigue.

4.  If the operator experiences symptoms such as 

persistent or recurring discomfort, pain, throbbing, 

aching, tingling, numbness, burning sensations or 

stiffness, these warnings should not be ignored. The 

operator should tell the employer and consult a 

qualified health professional.

V. ACCESSORIES HAZARDS:

1.  Disconnect tool from energy supply before changing 

inserted tool or accessory.

2.  Use only sizes and types of accessories and 

consumables that are recommended. Do not use 

other types or sizes of accessories or consumables.

 

VI. WORKPLACE HAZARDS:

1.  Be aware of slippery surfaces caused by use of the 

tool and of trip hazards caused by the air line or 

hydraulic hose.

2.  Proceed with caution while in unfamiliar 

surroundings; there could be hidden hazards such as 

electricity or other utility lines.

3.  The assembly power tool is not intended for use in 

potentially explosive environments.

4.  Tool is not insulated against contact with electrical 

power.

5.  Ensure there are no electrical cables, gas pipes, etc., 

which can cause a hazard if damaged by use of the 

tool.

VII. DUST AND FUME HAZARDS:

1.  Dust and fumes generated when using cutting-off 

and crimping power tools can cause ill health; risk 

assessment and implementation of appropriate 

controls for these hazards are essential.

2.  Risk assessment should include dust created by 

the use of the tool and the potential for disturbing 

existing dust.

3.  Operate and maintain the cutting-off or crimping 

power tool as recommended in the instruction 

handbook, in order to minimize dust or fume 

emissions.

4.  Direct the exhaust so as to minimize disturbance of 

dust in a dust-filled environment.

5.  Where dust or fumes are created, the priority shall be 

to control them at the point of emission.

6.  All integral features or accessories for the collection, 

extraction or suppression of airborne dust or fumes 

should be correctly used and maintained.

7.  Use respiratory protection in accordance with 

employer’s instructions and as required by 

occupational health and safety regulations.

VIII. NOISE HAZARDS:

1.  Exposure to high noise levels can cause permanent, 

disabling hearing loss and other problems such 

as tinnitus, therefore risk assessment and the 

implementation of proper controls is essential.

2.  Appropriate controls to reduce the risk may include 

actions such as damping materials to prevent 

workpiece from ‘ringing’.  

3.  Use hearing protection in accordance with 

employer’s instructions and as required by 

occupational health and safety regulations.

4.  Operate and maintain tool as recommended in the 

instruction handbook to prevent an unnecessary 

increase in the noise level.

5.  Select, maintain and replace the consumable / 

inserted tool as recommended to prevent an 

unnecessary increase in noise.  

6.  If the power tool has a silencer, always ensure that it 

is in place and in good working order when the tool 

is being operated. 

IX.  VIBRATION HAZARDS:

1.  Exposure to vibration can cause disabling damage to 

the nerves and blood supply to the hands and arms.

2.  Wear warm clothing when working in cold conditions 

and keep hands warm and dry.

3.  If numbness, tingling, pain or whitening of the skin 

in the fingers or hands, stop using the tool, tell your 

employer and consult a physician.

X.    ELECTRIC SHOCKS, INJURIES OR FIRE HAZARDS 

1.  Do not overload the tool; work within the prescribed 

work capacity.

2.  Never use the tool in humid or wet environment or 

close to inflammable substances or gases. Risk of 

explosion!

3.  Ensure that the battery is properly secured in the grip.

4.  Remove the battery when the tool is not in use and 

when it is undergoing repair or service.

5.  Do not use the tool as a hammer.

6.  When not in use, keep tool in a dry, closed room and 

out of the reach of children.

7.  When working with the tool, always wear protective 

goggles. Personal protection like clothes, gloves, 

safety helmet, non-slip shoes, ear protection and anti-

fall protection are highly recommended. 

8.  The air inlets for the motor should not be obstructed. 

Do not place anything in them.

9.  When setting tool down, make sure that it cannot fall.

10. Use only genuine spare parts for repair.

11. Repair work must be carried out by skilled workers, or 

send the tool back to the manufacturer. 

12.  Do not use the tool outside of riveting holes! The 

fastener could be ejected from the tool! Never turn 

the tool towards yourself or towards another person!

13.  The mandrel container must be mounted on the tool 

during operation.

Safety Instructions 

continued

Summary of Contents for B1100 Series

Page 1: ...eners Tools Accessories Instruction Manual B1100 series Battery Powered Tool EC Declaration of Conformity 2 Safety Instructions 3 4 8 Description 5 Principle of Operation 5 Specifications and Battery and Charger Safety 5 6 Maintenance 6 Preparation for Use 7 Operating Instructions 7 Components Drawing 8 Attaching a Nose Assembly 9 Kits and Accessories 10 Troubleshooting 10 ...

Page 2: ...2 B1100 Battery Powered Tools HK1211 ...

Page 3: ...p hands clear from front of tool II PROJECTILE HAZARDS 1 Disconnect the assembly power tool from energy source when changing inserted tools or accessories 2 Be aware that failure of the workpiece accessories or the inserted tool itself can generate high velocity projectiles 3 Always wear impact resistant eye protection during tool operation The grade of protection required should be assessed for e...

Page 4: ...ory protection in accordance with employer s instructions and as required by occupational health and safety regulations VIII NOISE HAZARDS 1 Exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus therefore risk assessment and the implementation of proper controls is essential 2 Appropriate controls to reduce the risk may include actions such as...

Page 5: ...um BobTail fasteners and is compatible with standard L version noses Specially designed for low volume production environments these installation tools are portable with no hoses or cords Batteries are easily replaced and or recharged when they have been depleted of life 11 22 28 2 99 7 0 1 06 2 3 2 68 6 8 11 42 29 1 5 3 8 4 45 11 3 inches cm 3 08 7 8 2 75 6 99 The nose assembly is placed over the...

Page 6: ...hen the tool is disassembled for any reason Battery and Battery Charger Safety BATTERY CHARGER SAFETY RULES The charger must be used exclusively to charge the batteries that came with your tool Use only the battery intended for HUCK B4600 battery tool Charge only when environment temperature is between 23 131 F 5 C to 55 C Optimum operating temperature range 50 122 F 10 50 C Store batteries in a d...

Page 7: ...press the switch The tool assumes the front end position and is again ready for use This tool is fitted with an acoustic warning device which provides information about the remaining battery time Beeps sound to tell the user when to change the battery This ensures that the tool will not switch off during operation 3 beeps and flashing LED lights for 10 seconds The battery needs to be changed soon ...

Page 8: ... Motor 508742 508741 Motor Control 508743 Pintail Container 508745 508749 Plate Screw 508738 Wiring Harness 508748 508736 Screws Drive Unit 508751 Drive Unit 130944 Nose Adapter Assy 508737 Screws 508736 Screw 111795 Retaining Nut Anvil Adapter 130944 4382 2 Ball Screw Adapter O ring ...

Page 9: ... of nose assembly onto puller then while holding piston rod flats with a wrench screw puller and cap onto tool piston until wrench tight 3 Slide anvil assembly over puller and into tool nose adapter 4 Thread retaining nut onto nose adapter and wrench tight 99 7932L Nose Assembly Anvil Assembly Puller Cap Puller ...

Page 10: ...3 Tool overloaded LED flashes slowly 1Hz a Check that fastener installation requirements are within the tool s work capacity see page 9 4 Tool will not return collet to forward position a Check that there is no blockage in the anvil housing see page 9 Always check the simplest possible cause of a malfunction first For example a loose or disconnected trigger line Then proceed logically eliminating ...

Page 11: ...part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchanta...

Page 12: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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