background image

7

B1100 Battery-Powered Tools (HK1211)

  

Operating Instructions

1.  Place fastener in workpiece, and position tool over 

fastener. 

2.  Press the tool trigger to begin fastener installation; then 

release the trigger when the tool “kicks back”, which is 

an indicator of cycle completion. Remove the tool.

3.  If tool is adjusted correctly for swaged condition of the 

collar, one stroke will install fastener. 

The blind riveting tool features optimised operating speed. 

After inserting the blind rivet, the blind riveting tool can be 

operated in two different modes:

a.   Pressing and holding the switch:

 

Press and hold the switch to start riveting. The pulling 

process stops automatically when the rivet reaches the 

rear end position. The tool automatically assumes the 

front starting position when the switch is released. 

b.   Tapping the switch:

 

Riveting is triggered by briefly tapping and immediately 

releasing the switch. As soon as the mandrel breaks 

off, the blind riveting tool stops and automatically re-

assumes the front starting position.

Eject the spent mandrel by tilting to the rear into the spent 

mandrel container or to the front through the nose piece.

This tool is equipped with 

overload protection

. In the event 

of overload, e.g. by setting fasteners that are outside the 

working range, operation stops, indicated by the 3 LEDs 

flashing slowly (1 Hz). Press the switch to make the tool go 

back to the start position and it will be ready for operation.

The control detects a blockage on return (e.g. dirt, foreign 

object, etc. in the anvil assembly). The tool stops the return 

procedure and immediately assumes the rear end position 

automatically. The fault is indicated by the LEDs flashing 

rapidly (2 Hz). The battery pack must be removed and the 

fault eliminated. Then reinsert the battery and briefly press 

the switch. The tool assumes the front end position and is 

again ready for use.

This tool is fitted with an 

acoustic warning device

, which 

provides information about the remaining battery time. 

Beeps sound to tell the user when to change the battery. 

This ensures that the tool will not switch off during 

operation:

  

3 beeps and flashing LED lights for 10 seconds: 

The battery needs to be changed soon (about 20% 

battery charge remaining).

6 beeps and flashing LED lights for 10 seconds after 

every setting sequence: 

Change the battery after a few more riveting sequences 

in order to guarantee safe riveting sequences (approx. 

10% battery remaining).

9 beeps and flashing LED lights for 10 seconds: 

The next riveting sequence cannot be 

reliably carried out. The blind riveting tool is switched 

off. Change the battery.

WARNING: The tool moves forcibly while 

installing fasteners. Be sure there is adequate 

clearance for the tool and the operator’s 

hands before proceeding. Otherwise, severe 

personal injury may result.

CAUTIONS:

Tool must be held perpendicular to the 

workpiece. 

Tool must be centered on the fastener to 

ensure proper installation.

To prevent structural and tool damage, be 

sure there is enough clearance for the tool to 

move during installation process. 

Preparation for Use

1. Re

move Battery.

2. Select correct nose assembly for application.

 

3. Screw in the nose piece and tighten it. 

4. Put the battery back in and activate the switch.

WARNINGS:

When operating Huck equipment always wear 

approved eye protection. Severe eye injury 

may occur if eyes are not protected. The tool 

moves forcibly while installing fasteners. Be 

sure there is adequate clearance for the tool 

and the operator’s hands before proceeding. 

Otherwise, severe personal injury may result.

CAUTIONS:

Do not abuse the tool by dropping it, 

using it as a hammer, or otherwise causing 

unnecessary wear and tear. Reasonable care 

of tools by operators is an important factor 

in maintaining tool efficiency and reducing 

downtime.

Summary of Contents for B1100 Series

Page 1: ...eners Tools Accessories Instruction Manual B1100 series Battery Powered Tool EC Declaration of Conformity 2 Safety Instructions 3 4 8 Description 5 Principle of Operation 5 Specifications and Battery and Charger Safety 5 6 Maintenance 6 Preparation for Use 7 Operating Instructions 7 Components Drawing 8 Attaching a Nose Assembly 9 Kits and Accessories 10 Troubleshooting 10 ...

Page 2: ...2 B1100 Battery Powered Tools HK1211 ...

Page 3: ...p hands clear from front of tool II PROJECTILE HAZARDS 1 Disconnect the assembly power tool from energy source when changing inserted tools or accessories 2 Be aware that failure of the workpiece accessories or the inserted tool itself can generate high velocity projectiles 3 Always wear impact resistant eye protection during tool operation The grade of protection required should be assessed for e...

Page 4: ...ory protection in accordance with employer s instructions and as required by occupational health and safety regulations VIII NOISE HAZARDS 1 Exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus therefore risk assessment and the implementation of proper controls is essential 2 Appropriate controls to reduce the risk may include actions such as...

Page 5: ...um BobTail fasteners and is compatible with standard L version noses Specially designed for low volume production environments these installation tools are portable with no hoses or cords Batteries are easily replaced and or recharged when they have been depleted of life 11 22 28 2 99 7 0 1 06 2 3 2 68 6 8 11 42 29 1 5 3 8 4 45 11 3 inches cm 3 08 7 8 2 75 6 99 The nose assembly is placed over the...

Page 6: ...hen the tool is disassembled for any reason Battery and Battery Charger Safety BATTERY CHARGER SAFETY RULES The charger must be used exclusively to charge the batteries that came with your tool Use only the battery intended for HUCK B4600 battery tool Charge only when environment temperature is between 23 131 F 5 C to 55 C Optimum operating temperature range 50 122 F 10 50 C Store batteries in a d...

Page 7: ...press the switch The tool assumes the front end position and is again ready for use This tool is fitted with an acoustic warning device which provides information about the remaining battery time Beeps sound to tell the user when to change the battery This ensures that the tool will not switch off during operation 3 beeps and flashing LED lights for 10 seconds The battery needs to be changed soon ...

Page 8: ... Motor 508742 508741 Motor Control 508743 Pintail Container 508745 508749 Plate Screw 508738 Wiring Harness 508748 508736 Screws Drive Unit 508751 Drive Unit 130944 Nose Adapter Assy 508737 Screws 508736 Screw 111795 Retaining Nut Anvil Adapter 130944 4382 2 Ball Screw Adapter O ring ...

Page 9: ... of nose assembly onto puller then while holding piston rod flats with a wrench screw puller and cap onto tool piston until wrench tight 3 Slide anvil assembly over puller and into tool nose adapter 4 Thread retaining nut onto nose adapter and wrench tight 99 7932L Nose Assembly Anvil Assembly Puller Cap Puller ...

Page 10: ...3 Tool overloaded LED flashes slowly 1Hz a Check that fastener installation requirements are within the tool s work capacity see page 9 4 Tool will not return collet to forward position a Check that there is no blockage in the anvil housing see page 9 Always check the simplest possible cause of a malfunction first For example a loose or disconnected trigger line Then proceed logically eliminating ...

Page 11: ...part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchanta...

Page 12: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

Reviews: