Archgard 22-DVIE22LN-1 Installation, Operation And Maintenance Manual Download | Manualshive

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51

Maintenance

Figure 20.8.05:

Step 7:

Remove the valve bracket from the valve. This will be

used for the new valve upon installation.

Installation is the reverse of removal.

Note:

When reattaching the gas inlet line, brace the fitting on the

opposite side of the gas valve. The handle on the gas valve must

face the front of the fireplace when installed (see

Figure 20.8.03

and

Figure 20.8.06

).

Tuck wires neatly down and away from the firebox upon

installation.

Check for gas leaks when installation is complete.

With all parts reinstalled, light the fireplace and verify proper

operation and flame pattern according to

Section 20.4

and

Section 20.5

of this manual.

Figure 20.8.06:

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Summary of Contents for 22-DVIE22LN-1

Page 1: ...s unless a certified kit is used INSTALLATION OPERATION AND MAINTENANCE MANUAL Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas...

Page 2: ...Components 23 13 2 Min Max Vent Run 25 13 3 Using a Co linear to Coaxial Adapter 26 14 0 Barrier Screen Installation 27 15 0 Glass Door Installation 28 15 1 If Your Glass Breaks 28 16 0 Surround Installation 29 16 1 Installing the ON OFF Switch 30 16 2 Bottom Filler Plate 31 16 3 Surround Dimensions 32 17 0 Firebox Liner Installation 35 17 1 Brick Panel Installation 35 17 2 Reflective Glass Instal...

Page 3: ...place has one of the highest efficiencies of any Direct Vent gas insert ensuring it is less expensive to operate Adjustable Fan Speed optional An adjustable six speed circulation fan is available for this fireplace insert Adjustable Flame This fireplace provides the ability to adjust the flame aesthetics and heat output to suit the owner s liking and heating needs Solid Construction This fireplace...

Page 4: ...r near the appliance Do not operate with cracked or broken glass Do not to strike or slam the glass WARNING Do not operate appliance with the glass front removed cracked or broken Removal of the glass should be done by a licensed or qualified service person Any safety screen or guard removed for servicing an appliance must be replaced prior to operating Installation and Repair should be done by a ...

Page 5: ...rrent National Electrical code ANSI NFPA No 70 1987 in the US and in Canada the current Canadian Electrical Code CSA C22 1 This appliance is certified for installation in a bedroom or a bed sitting room Please refer to local codes for thermostat requirements We recommend that our gas hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace I...

Page 6: ...and grounding must be in accordance with local codes if any if none follow the current CAN CSA C22 1 in Canada and ANSI NFPA 70 in the US This appliance is certified for installation in a bedroom or a bed sitting room This appliance is only for use with the gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by ...

Page 7: ...nce with local building code Direct vent termination is highest point in vent assembly Wiring Electrical Section 7 0 YES NO IF NO WHY NOT Connected to household 110 120v per local codes Unit is properly grounded Gas Section 11 0 YES NO IF NO WHY NOT Proper appliance for fuel type Was a conversion performed Leak check performed inlet and manifold pressures verified Was the rating of the insert cloc...

Page 8: ...ainted fireplace for the purposes of illustration Left and right side references in this manual correspond with the sides identified in Figure 6 2 01 6 3 Leveling the Appliance The 22 DVIM22LN 1 is equipped with front and rear leveling bolts The fireplace has the ability to independently level left right and front back Leveling is done from the bottom of the unit Figure 6 2 01 Figure 6 3 01 The ra...

Page 9: ...re accessed by flipping down the control access cover shown in Figure 6 4 01 Figure 6 4 01 6 5 Identifying the Controls See Figure 6 5 01 for Identification of the controls See Operation Section 19 0 for operation instructions Figure 6 5 01 Gas Shut off Valve Valve Optional Fan Speed Control Piezo Ignighter Optional Fan ...

Page 10: ... access cover See Section 6 4 To connect a thermostat or wall switch to the fireplace Step 1 Remove the shielding from the ends of the household wiring See Figure 7 0 02 for recommended wire specifications Thermostat wall switch wire table Recommended Maximum Lead Length for two wires Wire Size Max Length 14 GA 50 Ft 15 24 M 16 GA 32 Ft 9 75 M 18 GA 20 Ft 6 9 M 20 GA 12 Ft 3 65 M 22 GA 9 Ft 2 74 M...

Page 11: ...Installation 8 0 Appliance Dimensions Top View Front View Side View Figure 8 0 01 22 923in 25 291in 1 423in 16 885in 3 000in 17 976in 13 485in 12 995in 15 885in 16 885in 10 518in 23 000in 12 765in 25 485in ...

Page 12: ... having jurisdiction AVERTISSEMENT Ce foyer a ete converti pour utilisation avec un foyer au gaz encastrable et ne peut etre utiliser pour bruler du bois ou autres combustibles solides a moins que toutes les pieces d origine ete remplacees et que le foyer ait ete approuve de nouveau par l autorite competente 303 0123 Figure 9 0 02 Figure 9 0 01 WARNING Failure to position the parts in accordance w...

Page 13: ... Depth Screen Flush Door Flush E F D G E E F D Minimum Depth Screen Flush Minimum Depth The screen and door both extend outside of the surround Door Flush The screen extends outside of the surround but the face of the door does not Screen Flush The face of screen is flush with the surround A 18 0 45 72 cm 18 0 45 72 cm 18 0 45 72 cm B 12 94 32 87 cm 13 41 34 06 cm 14 10 35 81 cm C 3 76 9 55 cm 4 2...

Page 14: ... two 1 4 tek screws holding the brackets in place Move the bracket toward the rear of the fireplace by one hole and reinsert the tek screws Default position The fireplace is shipped in this configuration Two holes can be seen beyond the end of each bracket Adjusting the Surround To change the position of the surround brackets remove the Tek screws securing each bracket move the bracket to the desi...

Page 15: ...ning any fuel unless the removed parts are reinstalled See Figure 9 0 02 Cutting out of any metal parts is prohibited except the metal floor J as specified The insulation H and any structured rigid frame member must not be removed or altered side and top of door frame side and top of the face of fireplace metal sides etc The metal floor of the firebox may be removed only if the following is strict...

Page 16: ...tuds and Cement Board on Wood Fireplaces Brick rock facing may be removed and replaced with non combustible materials like steel studs and cement board Only the facing material can be removed All other masonry material must not be cut out chipped away or removed The area between the masonry and the cement board must be sealed so that no heat can enter the open space between the masonry of the wood...

Page 17: ...ce fireplace Figure 10 1 01 10 1 Mantel Clearances Mantel clearances are measured from the top of the appliance door Ensure combustible material is not placed within the area shown 9 22 9 cm 11 27 9 cm 13 33 cm 15 38 1 cm 17 43 2 cm 19 50 8 cm 18 45 72 cm WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance m...

Page 18: ... of the door to sidewalls or mantel supports 10 3 Hearth Clearances Figure 10 3 01 Non Combustible Zone 16 Non Combustible Zone 16 31 3 4 Combustible Material Any hearth that extends outward in front of the insert may have any combustible material up to the bottom of the gas fireplace insert 7 17 8 cm 7 17 8 cm ...

Page 19: ...e manufacturer s warranty Natural Gas Pressure Settings The inlet supply or line pressure must be a minimum of 5 0 W C 1 2 kPa and a maximum of 14 0 W C 3 5 kPa The orifice is a 44 DMS 2 18 mm drill size ELEVATION INPUT RATING 0 4500 ft 0 1372 M 15000 22 000 BTU hr 4 4 6 45 kW 4500 ft 1372 M and above 15000 22 000 BTU hr 4 4 6 45 kW less 4 per 1000 ft 305 M above sea level Please contact your loca...

Page 20: ...or LPG part number 301 6000 44 44 DMS 2 18 mm for NG Instruction Sheet SIT 820 Valve conversion kit c w instructions gas type label WARNING SHUT OFF GAS SUPPLY AND ELECTRICAL POWER TO FIREPLACE SHUT OFF GAS SUPPLY BEFORE DISCONNECTING ELECTRICAL POWER 12 1 Prepare the Fireplace Remove the surround barrier screen glass frame assembly logs or glass media embers and brick panels or firebox liner if a...

Page 21: ... 6 1 for rating plate location Complete the conversion label and affix to valve assembly plate Reinstall the barrier screen and surround See relevant sections in this manual 12 3 Convert the Gas Valve Push orifice strip tab all the way against the hex fitting See Figure 12 2 03 Tighten the pilot target so that it aligns with the thermopile See Figure 12 2 04 On the SIT valve use a 20 Torx or a slo...

Page 22: ...f 3 76 mm inside bend radius The Air Intake Flex Liner must form a tight connection to the inlet air collars of the termination cap and the appliance The Exhaust Flex Liner must form a tight connection to the exhaust collars of the termination cap and the appliance The Air intake and Exhaust connections are marked on the gas appliance See Figure 13 0 01 DO NOT REVERSE THESE CONNECTIONS CAUTION To ...

Page 23: ...2 Reducer Liner Kit Flex 2 22 LKF2 Approved venting components from third party manufacturers may be found on the following page Figure 13 0 03 Figure 13 0 04 Sealing the Vent Secure the flexible liner at the top of the fireplace and at the termination DO NOT use silicone as this will void the pilot assembly warranty Use a non silicone sealant such as Mil Pac and three 3 screws or gear clamps to s...

Page 24: ...himney N A N A N A TM ALT33 N A Co linear Direct Vent Facto ry Built Reline Kit High Wind Vert Term with 35ft Flex N A N A 46DVA CL33KFB TC AL35 TM IVT TM IVTP N A 3x3 Co linear Round Vert Term 940033HWS 1604643 N A TM IVT DVCC33 3x3 Co linear High Wind Vert Term Round Base 9400332RD N A N A TM IVT TM IVTP N A 3x3 Co linear High Wind Vert Term Square Base 940033HWS N A N A TM IVT TF MFR TF MFC TF ...

Page 25: ...marked Exhaust to the vent terminal pipe marked Exhaust as per terminal manufacturers instruction DO NOT USE SILICONE 7 Seal and attach the end of the flex liner marked Air Intake to the collar marked Air Intake on the appliance with the collar clamp provided with the unit DO NOT USE SILICONE 8 Seal and attach the end of the flex liner marked Exhaust to the collar marked Exhaust on the appliance w...

Page 26: ...e installation must conform with the local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the US or Installation Code CAN CGA B149 1 in Canada Electrical connections and grounding must conform with local code or current National Electrical code ANSI NFPA No 70 1987 in the US and in Canada the current Canadian Electrical Code CSA C22 1 The sect...

Page 27: ...he bottom of the door Step 2 Use the screws included with the fireplace to install the door and screen together Caution use a screwdriver do not over tighten Removal is the reverse of installation Figure 14 0 01 Figure 14 0 02 Screen Door The door and barrier screen install together using the same screws Be sure to place the Glass Door over the tabs on the top of the firebox prior to installing th...

Page 28: ...ibed above Replace the door assembly Reinstall the barrier screen Note the NEW door will emit an odor when the appliance is lit The odor will dissipate after the gasket material within the door has cured Warning Only doors certified with the appliance shall be used Do not use substitute glazing materials Step 1 Align the door with the firebox opening Slip the tabs on the top of the firebox through...

Page 29: ...mney Align the four mounting brackets on the surround with the adjustable tabs located on the fireplace Attach the surround to the appliance using the screws included with the surround note Images show installation of the 22 SKSBS however the installation process is the same for each surround option available Figure 16 0 01 Figure 16 0 02 Figure 16 0 03 Back side view of surround Electronic Igniti...

Page 30: ... the ON OFF Switch Step 1 Pass the switch wires through the opening in the side of the surround Press the switch into place Step 2 Pass the wires between the fireplace and fireplace surround Step 3 Plug the wires into the valve as shown Keep wires down and away from the firebox ...

Page 31: ...om Filler Plate included with your fireplace with the underside of the surround Slide the plate under the lower edges on the surround as shown Figure 16 2 01 Align the plate Figure 16 2 02 Slide the plate in place Figure 16 2 03 View from behind the surround Under surround and fireplace ...

Page 32: ... 42 cm Four sided Surrounds 22 SK4SBS 22 SK4LBS A 6 00 15 24 cm 9 00 22 86 cm B 38 11 96 80 cm 44 11 112 04 cm C 28 93 73 48 cm 34 93 88 72 cm D 1 00 2 54 cm 1 00 2 54 cm E 2 92 7 42 cm 2 92 7 42 cm Figure 16 3 01 Figure 16 3 02 Figure 16 3 03 Front View Front View Front View Side View Side View Side View A A B A C D E 22 SK4SBS 22 SK4LBS A 6 000in 9 000in B 38 110in 44 110in C 28 927in 34 927in D...

Page 33: ...8 98 00 cm 38 58 98 00 cm 38 58 98 00 cm C 1 25 3 18 cm 1 25 3 18 cm 1 25 3 18 cm D 1 5 3 81 cm 1 5 3 81 cm 1 5 3 81 cm For use with the 22 SKSBS surround 22 DPLS2 22 DPLS4 22 DPLS6 A 2 16 5 49 cm 4 16 10 57 cm 6 16 15 65 cm B 44 61 113 31 cm 44 61 113 31 cm 44 61 113 31 cm C 1 25 3 18 cm 1 25 3 18 cm 1 25 3 18 cm D 1 5 3 81 cm 1 5 3 81 cm 1 5 3 81 cm For use with the 22 SKLBS surround Front View ...

Page 34: ...corative trims add definition to your Archgard surround by adding black brushed nickel or gold plated trims around the firebox Three sided Decorative Trims Model Description 22 DTBK Black Decorative Trim 22 DTBN Brushed Nickel Decorative Trim 22 DTGP Gold Plated Decorative Trim For use with the three sided surrounds Four sided Decorative Trims Model Description 22 DT4BK Black Decorative Trim 22 DT...

Page 35: ...er supply Remove barrier screen see Section 14 0 Remove Glass Door see Section 15 0 Step 3 Hold the Rear panel in place The short brick ends should be at the top of the panel Step 4 Place one side panel left or right in place Step 5 Use one of the brick clips to secure the panel in place Step 4 Place the remaining panel in place and secure with the remaining brick clip Figure 17 1 03 Figure 17 1 0...

Page 36: ...sconnect the power supply Remove barrier screen see Section 14 0 Remove Glass Door see Section 15 0 Figure 17 2 01 Step 1 Remove the two screws located in the top of the firebox These will be used to install the panel clips included with the panels see Figure 17 2 02 Figure 17 2 02 Step 2 Place the left or right side panel The longest edge aligns with the top of the firebox Step 3 Install the firs...

Page 37: ... package inspect the logs to ensure that no damage has occurred inside the package Please report any damage immediately to your Authorized Archgard Dealer Gas and vent connection must be made before installing the embers and logs on the pan burner CAUTION DO NOT block pilot opening with embers or glass media material NOTE Improper placement of logs and embers may cause soot accumulation on the int...

Page 38: ...lat surfaces Do not block burner ports Do not block the pilot Figure 18 1 04 Figure 18 1 05 Step 5 The platinum embers are located in the bag with the instruction manual Pull the platinum embers into small pieces before placing them Figure 18 1 06 Step 6 Randomly place some platinum embers on top of the black embers Figure 18 1 07 Step 7 Place Log 3 on the locator pins on the left side of the burn...

Page 39: ...0 Place the back end of Log 6 on the locator pin in Log 2 The front end of Log 6 rests in the space left in Step 9 Figure 18 1 10 Figure 18 1 11 Figure 18 1 12 Figure 18 1 13 Step 12 Finally place the grate in front of the burner When installed correctly the grate will not extend outside the front of the fireplace Figure 18 1 14 Leave clear Step 11 Place the back end of Log 5 on Log 2 The front en...

Page 40: ...g 6 center left 1 310 6222 2 Log 2 rear 1 310 0020 Black Embers 2 cup bag 1 310 6222 3 Log 3 front left 1 310 0019 Platinum Embers 1 bag 1 310 6222 4 Log 4 middle center 1 WARNING Never use unapproved burner media such as rock wool or similar material The use of unapproved burner media may cause damage or injury and will void product warranty Figure 18 1 15 1 2 3 4 5 6 ...

Page 41: ...YOU SMELL GAS follow the instructions as listed directly above or as shown on the front cover of this manual 3 Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Each Ambiance Gas Fireplace is checked and tested at the factory...

Page 42: ...z légèrement et tournez le bouton de commande dans le sens horaire à la position OFF vanne d isolement de gaz ouverte 6 Attendre cinq 5 minutes pour laisser échapper tout le gaz Reniflez tout autour de l appareil y compris près du plancher pour déceler un odeur de gaz Si vous sentez une odeur de gaz ARRÊTEZ Passez à l étape B des instructions de sécurité sur la portion supérieure à gauche de cette...

Page 43: ...ter until the pilot lights continue to hold the knob for 30 seconds Figure 19 2 04 Continue to hold after pilot is lit for 30 seconds Step 5 When 30 seconds has passed release the button Wait 60 seconds and then turn the knob to the ON position Figure 19 2 05 Step 6 Flip the ON OFF switch on the surround to the ON position and turn the thermostat if installed to the desired temperature This will t...

Page 44: ...iance with the barrier screen removed CLICK Off On Step 2 Turn the dial clockwise to reduce the speed of the fan Turn counter clockwise to increase the speed of the fan High Low Figure 19 2 09 Before you begin Read the instructions fully before starting Ensure the fireplace is off and cool before starting Flip down the control access cover see Section 6 4 WARNING NEVER operate this appliance with ...

Page 45: ... services listed above Inspect and operate the pressure relief mechanism door buckles to verify they are free from obstruction and operate properly Carefully remove the logs and gently brush off any loose carbon deposits This job is best done outside the house wearing a dust mask The logs are very fragile take care not to break them Do not wash logs with any liquid While the logs are removed check...

Page 46: ...he flame should not have yellow tips but should engulf the flame sensor and spark electrode It can be adjusted be turning the screw marked pilot on the control valve See Figure 20 3 01 It may be necessary to remove the pilot cover for a better view of the pilot flame see next page The pilot flames should have the characteristics shown in the illustration to the right Figure 20 3 01 Figure 20 4 01 ...

Page 47: ...r flow to the burner push the adjuster to the back of the fireplace CAUTION Do not adjust primary air below specified opening on the rating plate Figure 20 5 01 Figure 20 5 02 Lazy yellow flames Ideal Short blue flames Air shutter open too far Dark orange flames black tips Air shutter closed too far Excessive burner media Lifting ghosting flames Improper Venting Gas pressure too high WARNING Servi...

Page 48: ... of the firebox see Figure 20 6 05 With all parts reinstalled light the fireplace and verify proper operation and flame pattern according to Section 20 4 and Section 20 5 of this manual Figure 20 6 01 WARNING Servicing of this appliance must be conducted by a qualified service technician Improper servicing adjustment or alteration of this appliance may cause property damage personal injury or loss...

Page 49: ...Figure 20 7 03 Step 3 Mark and unplug the pilot wires from the control board Figure 20 7 04 Step 4 Remove the copper pilot line from the valve CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance when installed must be electrically grounded in accordance with local code...

Page 50: ...e a 3 4 wrench to hold the fitting in the valve Use a second 3 4 wrench remove the gas inlet line Figure 20 8 03 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local c...

Page 51: ...he opposite side of the gas valve The handle on the gas valve must face the front of the fireplace when installed see Figure 20 8 03 and Figure 20 8 06 Tuck wires neatly down and away from the firebox upon installation Check for gas leaks when installation is complete With all parts reinstalled light the fireplace and verify proper operation and flame pattern according to Section 20 4 and Section ...

Page 52: ...OFF and disconnect the power supply Flip down the control access cover see Section 6 4 Figure 20 09 03 Step 3 Remove the retaining nut from the back side of the bracket Installation is the reverse of removal WARNING Servicing of this appliance must be conducted by a qualified service technician Improper servicing adjustment or alteration of this appliance may cause property damage personal injury ...

Page 53: ...10 03 Step 4 Remove the 4 wingnuts securing the old fan to the back of the fireplace Figure 20 10 04 Step 3 Remove the rear shell of the fireplace WARNING Servicing of this appliance must be conducted by a qualified service technician Improper servicing adjustment or alteration of this appliance may cause property damage personal injury or loss of life All servicing should be conducted with the ap...

Page 54: ...e of removal Tuck all wires neatly down and away from the firebox upon installation With all parts reinstalled light the fireplace and verify proper operation and flame pattern according to Section 20 4 and Section 20 5 of this manual Step 5 Unplug the fan wire Step 6 Remove the old fan from the fireplace Save the insulation board to be used during installation of the new fan Figure 20 10 06 ...

Page 55: ...ior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical code CSA C22 1 WARNING Servicing of this appliance must be c...

Page 56: ...ntrols Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical code CSA C22 1 WARNING Servicing of this appliance must be conducted by a qualified service techni...

Page 57: ...57 Maintenance 20 13 Wiring Schematic Figure 20 13 01 Piezo Igniter Pilot Gas Valve ON OFF Main Burner Switch Optional Remote Switch or Thermostat Red Wire TP TH White Wire TP ...

Page 58: ...onnection of the thermocouple to the valve 5 Check for proper voltage of the thermocouple The thermocouple should generate at least 20 mV or it is defective 6 Check for defective gas valve The main burner does not turn on with the pilot lit 1 Check to make sure the control knob is turned to the ON position 2 Allow enough time for the pilot to heat up the thermopile to generate sufficient voltage t...

Page 59: ...disc 5 Check electrical connections 6 Check for defective thermal snap disc 7 Check for defective fan speed control 8 Check for defective fan My pilot has gone out after being lit and stable for several days 1 The Harmonia 22 is equipped with one of two possible valves One of those options includes a 7 day Pilot on Demand POD Timer This timer will turn the pilot off automatically if there has been...

Page 60: ...eplace completes its heating function You will likely hear these same sounds more on start up and shut down This is normal for steel fireplaces Q I hear a click when my main burner turns ON or OFF A Your Gas Control Valve will make a clicking sound when it opens to allow gas to flow to the main burner This is a normal part of the operating system Q Can I burn wood and other materials in my gas fir...

Page 61: ...eramic Glass Panel Set EA 305 0019 Rocker Switch for Surrounds EA 22 SKSBS Small Three sided Surround EA 22 SKLBS Large Three sided Surround EA 22 SK4SBS Small Four sided Surround EA 22 SK4LBS Large Four sided Surround EA 22 SK4BLANK Trimmable Surround EA 22 DPSS2 2 Decorative Plinth for 22 SKSBS EA 22 DPSS4 4 Decorative Plinth for 22 SKSBS EA 22 DPSS6 6 Decorative Plinth for 22 SKSBS EA 22 DPLS2 ...

Page 62: ... If you cannot solve the problem contact your Archgard dealer or representative When calling for assistance please have the following information Model of your fireplace Serial Number Place of Purchase Date of Purchase Problem Description NOTE Warranty will be void if work is carried out by an unqualified person s Only original Archgard parts may be used Please consult your Archgard dealer or repr...

Page 63: ... CLOSED Model 22 DVIM22LN 1 Serial Date Installed Name Address City State Prov ZIP Phone _____ Dealer s Name Address City State Prov ZIP Phone _____ Installer s Name Address City State Prov ZIP Phone _____ Why did you choose this product Thank you for purchasing our product and filling out this warranty card Save time by completing this form at www archgard com warranty registration ...

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