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AquaBreak Series  

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AquaTech-Pressmain Instruction Manual\AquaBreak 

0.2.26

 

Ensure the Y strainer (100um) and isolation valve is installed on the inlet to the breaktank, failure to 
install these will cause the solenoid to jamb and overflow the break tank. 

0.2.27

 

Ensure a pressure reducing valve set at a maximum of 3.0Bar is installed on the inlet to the breaktank 
if the mains water supply pressure exceeds 3.0Bar. 

 

0.3 

CAUTIONS FOR OPERATION/USER 

0.3.1

 

READ GENERAL SAFETY INFORMATION 0.0, WARNINGS 0.1 and CAUTIONS 0.2, 0.3 & 0.4 

0.3.2

 

The unit should only be operated/used by a competent person; 

A competent person is someone who is 

technically competent and familiar with safety practices and the hazards involved.

 

0.3.3

 

The Owner/User of this equipment has a Legal Responsibility to ensure that it is subject to regular 
formal inspections. See Section 3. Servicing, for details. 

0.3.4

 

Where Hydraulic Accumulator(s)/Expansion Vessel(s) are supplied as a loose item, they must be 
installed/connected correctly before operating the equipment, otherwise serious damage from over‐
pressure could occur. 

0.3.5

 

The set must not be run until commissioned, this could irreparably damage the pump set and/or 
system components/pipework connected to it. 

0.3.6

 

The pumpset should be left switched ON for normal operation. 

0.3.7

 

Ensure pumpset has an adequate water supply at all times to prevent dry running causing pump seal 
damage and water leakage. 

0.3.8

 

Do no attempt to start pumps without liquid in volutes (pumps must be fully primed, see 1.2.2); 
mechanical seals must have a film of liquid between faces for proper operation and to prevent 
damage. 

0.3.9

 

Minimum flow rate: Due to the risk of overheating, do not use the pump at a flow below the minimum 
flow rate. For cold water this is generally 10% of the pump flow rate as displayed on the pump data 
plate, on the pump body. 

0.3.10

 

Portable telephones or other electro‐magnetic equipment must not be used near the set to avoid 
corruption of program and unpredictable operation of unit. 

 

0.4 

CAUTIONS FOR MAINTENANCE 

0.4.1

 

READ GENERAL SAFETY INFORMATION 0.0, WARNINGS 0.1 and CAUTIONS 0.2, 0.3 & 0.4 

0.4.2

 

The unit should only be operated/maintained by a competent person; 

A competent person is someone 

who is technically competent and familiar with safety practices and the hazards involved.

 

0.4.3

 

To prevent seizing, pumpsets must not be left unused for long periods (e.g. 1 week). 

0.4.4

 

The pumps must be run regularly to avoid stagnation of water in the pumps/pipework (e.g. daily). 

0.4.5

 

Do not vent air from air valves on vessels. These are for adjustment of pre‐set cushion pressures. If 
wrongly adjusted this will lead to incorrect operation of the pumpset and possible damage to pumps, 
pipework and system components from overheating and over‐pressure. 

0.4.6

 

Switch OFF pumpset before accessing pumps and/or control panel. 

0.4.7

 

The pump inlet strainer must be periodically cleaned. 

0.4.8

 

The mains water inlet strainer must be periodically cleaned. 

 

 

Summary of Contents for AquaBreak AB5

Page 1: ...BREAKTANK PUMPSET FOR BACKFLOW PROTECTION TO FLUID CATEGORY 5 ISSUE 3 18 07 2017 Head Office AGM House London Rd Copford Colchester Essex CO6 1GT UK Tel 01206 215121 Email aftersales agm plc co uk Man...

Page 2: ...NANCE 6 1 INSTALLATION INSTRUCTIONS 7 1 1 ADDITIONAL WARNINGS 7 1 2 ADDITIONAL CAUTIONS 7 1 3 PROCEDURE 7 1 3 1 OFF LOADING AT SITE 7 1 3 2 LOCATION 8 1 3 3 FIXING 8 1 3 4 PIPEWORK 9 1 3 5 FLOW THROUG...

Page 3: ...ions PSSR and the Owner User should be made aware of their responsibility for this see section 3 Servicing Failure to install operate use maintain the equipment as recommended below could cause damage...

Page 4: ...it will contain under worst case fault conditions E g fully saturated pressure vessel with no air charge break tank full to overflowing etc Failure to observe this could cause serious mechanical dama...

Page 5: ...accumulators 0 2 15 It is the installers responsibility to ensure subsequent pipework etc can accept the pressures generated by the equipment pumpset and to install an overpressure safety device into...

Page 6: ...nning causing pump seal damage and water leakage 0 3 8 Do no attempt to start pumps without liquid in volutes pumps must be fully primed see 1 2 2 mechanical seals must have a film of liquid between f...

Page 7: ...pplied as loose item is installed in the breaktank overflow warning pipe see fig 1 3 1 2 4 Mains water pressure to unit should be between 1 0 and 3 0Bar Ensure a pressure reducing valve set at a maxim...

Page 8: ...a minimum distance of 500mm all round There must be sufficient room to fully open panel door lift and withdraw pumps withdraw diaphragms from vessels Any Hydraulic Accumulator supplied should be loca...

Page 9: ...it an extra non return valve to the discharge as it may interfere with the correct operation of the non return valve already fitted as standard in the pumpset 1 3 4 5 Connect site pipework to mains wa...

Page 10: ...ure to the correct level see section 2 4 dependent on the application required for the vessel Refer to the Operating parameters at the back of this manual or contact Aquatech Pressmain for advice 1 3...

Page 11: ...eak Tank Stop Start Filling Solenoid Probes B3 B2 B1 B2 B3 B1 Level Control Relay set to FS filling short delay medium sensitivity 75k range 5k 150k Solenoid Valve n c min com max SV1 LR1 A1 A1 14 14...

Page 12: ...authorised AquaTech Pressmain agent This Assurance does not apply to those items not supplied by us or to defects arising from parts not made or approved by AquaTech Pressmain The individual manufactu...

Page 13: ...ss of all mechanical and electrical connections to ensure they have not loosened during transit 2 2 5 with the pumpset switched off IS1 and the motor circuit breaker switched off CB1 close the dischar...

Page 14: ...all or floor mounted 2 3 3 1 For normal operation all pumpset inlet and discharge valves should be left open all hydraulic accumulator expansion vessel isolating valves should be left open and drain c...

Page 15: ...onds and switch power on again to reset control relay No water pump does run Pump air locked Vent prime pump to remove all air Check pump suction strainer inlet filter Reduced intermittent flow Pump p...

Page 16: ...any build up of debris Fig 2 1 Pump inlet filter suction strainer Mains water inlet strainer The mains water inlet strainer should be regularly checked to remove any build up of debris Fig 2 2 Mains w...

Page 17: ...s Its specialist fields are Pressure booster equipment and sealed systems for heating and chilled water distribution systems Regular servicing of any plant for essential services is vital because wear...

Page 18: ...ter Essex CO6 1GT UK Telephone 01206 215121 OPERATING PARAMETERS SERIAL No MODEL AB5 THE SERIAL MODEL NUMBERS MUST BE QUOTED WHEN REQUESTING ASSISTANCE ELECTRICAL DATA Supply 230 volts 1 Ph 50 Hz Full...

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