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AquaBreak Series  

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AquaTech-Pressmain Instruction Manual\AquaBreak 

 

2.3.4 

TROUBLE SHOOTING GUIDE

 

 

Symptoms 

Possible Cause 

Check 

No water, pump will not start 

Electrical supply off 

Check power supply, electrical 
isolator, fuses, RCD, motor circuit 
breaker, wiring connections 

Pump seized (motor buzzes) 

Pump has not been run regularly 
(weekly). Contact Aquatech 
Pressmain service 

Pump seized (internal motor 
thermotrip operated) 

Pump has not been run regularly 
(weekly). Contact Aquatech 
Pressmain service 

Dry run protection initiated (see 
2.3.3.3) 

Breaktank is empty, check inlet 
valve/strainer and solenoid valve 
operation. Check mains water 
supply. Check pump suction 
strainer/inlet filter 

Maximum system head exceeds 8m 
for AB5‐35 or 12m for AB5‐45. 

Pump start Pressure switch will not 
operate if maximum system head is 
exceeded. 

Pump stopped on low water (dry 
run), no water in break tank 

Tank Level Control relay fault, switch 
power off, wait 10 seconds and 
switch power on again to reset 
control relay. 

No water, pump does run 

Pump air‐locked 

Vent/prime pump to remove all air. 
Check pump suction strainer/inlet 
filter 

Reduced/intermittent flow 

Pump partially air‐locked 

Vent/prime pump to remove all air 

Mains water/Pump inlet strainer 
blocked/partially blocked 

Clean mains water/pump inlet 
strainer (section 2.4) 

Air in system 

Purge air from all system pipework 

Dry run protection initiated (see 
2.3.3.3) 

Breaktank is empty, check inlet 
valve/strainer and solenoid valve 
operation. Check mains water supply 

Pump continues to run with all 
outlets closed or pump cycles on and 
off (hunts) 

Leak in system 

Check all system pipework and 
outlets for leak 

Control vessel air‐charge incorrect 

Check air charge pressure in vessel 

Jammed flow switch 

Remove discharge hose and check 
flow switch for free movement, no 
debris 

Jammed non‐return valve 

Remove non‐return valve and check 
for free movement, no debris 

Damaged flow or pressure switch 

Contact Aquatech Pressmain service 

 

If a problem persists, contact AQUATECH‐PRESSMAIN service department quoting the serial 
number WN: _______ (on control panel fascia) 

 

 

 

Summary of Contents for AquaBreak AB5

Page 1: ...BREAKTANK PUMPSET FOR BACKFLOW PROTECTION TO FLUID CATEGORY 5 ISSUE 3 18 07 2017 Head Office AGM House London Rd Copford Colchester Essex CO6 1GT UK Tel 01206 215121 Email aftersales agm plc co uk Man...

Page 2: ...NANCE 6 1 INSTALLATION INSTRUCTIONS 7 1 1 ADDITIONAL WARNINGS 7 1 2 ADDITIONAL CAUTIONS 7 1 3 PROCEDURE 7 1 3 1 OFF LOADING AT SITE 7 1 3 2 LOCATION 8 1 3 3 FIXING 8 1 3 4 PIPEWORK 9 1 3 5 FLOW THROUG...

Page 3: ...ions PSSR and the Owner User should be made aware of their responsibility for this see section 3 Servicing Failure to install operate use maintain the equipment as recommended below could cause damage...

Page 4: ...it will contain under worst case fault conditions E g fully saturated pressure vessel with no air charge break tank full to overflowing etc Failure to observe this could cause serious mechanical dama...

Page 5: ...accumulators 0 2 15 It is the installers responsibility to ensure subsequent pipework etc can accept the pressures generated by the equipment pumpset and to install an overpressure safety device into...

Page 6: ...nning causing pump seal damage and water leakage 0 3 8 Do no attempt to start pumps without liquid in volutes pumps must be fully primed see 1 2 2 mechanical seals must have a film of liquid between f...

Page 7: ...pplied as loose item is installed in the breaktank overflow warning pipe see fig 1 3 1 2 4 Mains water pressure to unit should be between 1 0 and 3 0Bar Ensure a pressure reducing valve set at a maxim...

Page 8: ...a minimum distance of 500mm all round There must be sufficient room to fully open panel door lift and withdraw pumps withdraw diaphragms from vessels Any Hydraulic Accumulator supplied should be loca...

Page 9: ...it an extra non return valve to the discharge as it may interfere with the correct operation of the non return valve already fitted as standard in the pumpset 1 3 4 5 Connect site pipework to mains wa...

Page 10: ...ure to the correct level see section 2 4 dependent on the application required for the vessel Refer to the Operating parameters at the back of this manual or contact Aquatech Pressmain for advice 1 3...

Page 11: ...eak Tank Stop Start Filling Solenoid Probes B3 B2 B1 B2 B3 B1 Level Control Relay set to FS filling short delay medium sensitivity 75k range 5k 150k Solenoid Valve n c min com max SV1 LR1 A1 A1 14 14...

Page 12: ...authorised AquaTech Pressmain agent This Assurance does not apply to those items not supplied by us or to defects arising from parts not made or approved by AquaTech Pressmain The individual manufactu...

Page 13: ...ss of all mechanical and electrical connections to ensure they have not loosened during transit 2 2 5 with the pumpset switched off IS1 and the motor circuit breaker switched off CB1 close the dischar...

Page 14: ...all or floor mounted 2 3 3 1 For normal operation all pumpset inlet and discharge valves should be left open all hydraulic accumulator expansion vessel isolating valves should be left open and drain c...

Page 15: ...onds and switch power on again to reset control relay No water pump does run Pump air locked Vent prime pump to remove all air Check pump suction strainer inlet filter Reduced intermittent flow Pump p...

Page 16: ...any build up of debris Fig 2 1 Pump inlet filter suction strainer Mains water inlet strainer The mains water inlet strainer should be regularly checked to remove any build up of debris Fig 2 2 Mains w...

Page 17: ...s Its specialist fields are Pressure booster equipment and sealed systems for heating and chilled water distribution systems Regular servicing of any plant for essential services is vital because wear...

Page 18: ...ter Essex CO6 1GT UK Telephone 01206 215121 OPERATING PARAMETERS SERIAL No MODEL AB5 THE SERIAL MODEL NUMBERS MUST BE QUOTED WHEN REQUESTING ASSISTANCE ELECTRICAL DATA Supply 230 volts 1 Ph 50 Hz Full...

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