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25

REFERENCE SECTION

CHEMICAL 

IDEAL 

RANGE 

IDEAL TEST 

SCHEDULE 

EFFECT OF LOW/HIGH LEVELS 

CORRECTIVE ACTIONS 

Low free chlorine: Not enough residual chlorine to safely 

sanitize pool water.  

Low free chlorine: Check for combined chlorine level and shock 

as necessary.  Increase purifier output to maintain a 1-3 ppm 

residual reading. 

Free 

Chlorine 

1 to 3 ppm 

Weekly 

High free chlorine: Corrosive to metallic fixtures in pool water.  

Can bleach swimwear and hair. 

High free chlorine: Decrease purifier output.  Let chlorine 

dissipate normally until 1-3 ppm is achieved.  In extreme 

cases, pool water can be diluted with fresh water or a chlorine 

neutralizer added. (Diluting will reduce salt and CYA. Check 

and adjust as needed.) 

Low pH: (acidic) Equipment corrosion, eye/skin irritation, 

plaster etching, rapid chlorine consumption.  

Low pH: Add sodium carbonate or soda ash 

Ph 

7.2 to 7.8 

ppm 

Weekly 

High pH: (basic) Scale formation, cloudy water, eye/skin 

irritation, poor chlorine effectiveness 

High pH: Add muriatic acid or sodium bisulfate.  

Low TA: Eye irritation, pH "bounce", stained/etched plaster 

and metal corrosion. 

Low TA: Add sodium bicarbonate. 

Total 

Alkalinity 

80 to 100 

ppm 

Monthly 

High TA: Constant acid demand, difficulty in maintaining pH, 

and contributes to scale formation or cloudy water conditions. 

High TA: Add muriatic acid often, a little at a time (may take a 

week or more to lower the TA).   

Low Salt: Below 2,500 ppm causes premature cell failure and 

reduces chlorine production 

Low Salt: Add salt according to digital display on Pool Pilot 

unit or salt chart. 

Salt 

3000 to 

4

500 

ppm 

Monthly 

High Salt: Above 6,000 ppm can cause corrosion of metallic 

fixtures and will taste salty.  Note:  DIG-220 can safely operate 

with salt levels up to 35,000. 

High Salt: If undesirably high, partially drain and refill the pool 

with fresh water.  (Diluting will reduce CYA. Check and adjust 

as needed.) 

Low CH: Etching of plaster, equipment corrosion 

Low CH: Add calcium chloride flakes. 

Calcium 

Hardness 

200 to 400 

ppm 

Monthly 

High CH: Scale formation, cloudy water.  Rapid buildup of 

scale  may  exceed  the  system's  self-cleaning  capability 

and require manual cleaning of the 

c

ell.  

High CH: Partially drain and refill pool with fresh water to 

dilute.  (Diluting will reduce salt and CYA. Check and adjust as 

needed.) 

Please note – in some areas there may be higher than 

recommended calcium levels in the tap water. If this level is 

seen, call the factory for advice on this condition. 

Cyanuric 

Acid (CYA) 

- Stabilizer - 

60 to 80 ppm 

30 to 50 ppm 

Monthly 

Low CYA: destruction of chlorine by the UV rays from the sun. 

High CYA: Requires more chlorine to maintain proper sanitizer 

levels.  

Note: CYA not needed for indoor or bromine pool.  

CYA can be reduced to 30 - 50 ppm for DIG-220 in colder 

climate regions. 

Low CYA: Add cyanuric acid(1 lb/5000 gallons increases CYA 

25 ppm) 

High CYA: Partially drain and refill pool with fresh water to 

dilute.  (Diluting will reduce salt. Check and adjust as needed.) 

Basic Water Chemistry Continued:

Using the Saturation Index (SI):

The Saturation Index is a formula used to predict the calcium carbonate saturation of water, that is, whether your water wil

l

 precipitate, dissolve, or be in equilibrium with 

calcium

 

carbonate.

Water is properly balanced if the SI is 0 ± 0.3. If SI is greater than 0.3, scaling and staining will occur. If SI is les

then

 -0.3,

 the water is corrosive to metallic fixtures an

aggressive to plaster surfaces and vinyl liners.
A high or low SI can cause premature damage to the cell, equipment or pool finish. As a general rule, higher concentrations

 of calci

um, total dissolved solids, pH, and 

alkalinity

 

all promote a greater tendency for scale. Scaling potential also increases with increasing temperature.

Use the chart below to determine your overall water balance. Test water for pH, water temperature, Calcium Hardness,

 

 Total Alkalinity, Salt Level, and use the equivalent Factors

 

(TF, CF, AF, Constant) from the chart below to determine your Saturation Index.

 

  

Adjust chemicals to maintain balanced water.

TF

Calcium 

Hardness

CF

Total 

Alkalinity

AF

Salt Level

SC

60 F

15.6C

0.4

150 ppm 1.8

75 ppm 1.9

0 - 1000 ppm 12.1

66 F

18.9C

0.5

200 ppm 1.9

100 ppm 2.0

1001 - 2000 ppm 12.2

76 F

24.4C

0.6

250 ppm 2.0

125 ppm 2.1

2001 - 3000 ppm 12.3

84 F

28.9C

0.7

300 ppm 2.1

150 ppm 2.2

3001 - 4000 ppm 12.4

94 F

34.4C

0.8

400 ppm 2.2

200 ppm 2.3

4001 - 5000 ppm 12.5

103 F

39.4C

0.9

600 ppm 2.4

250 ppm 2.4

5001 - 6000 ppm 12.6

Temperature

pH + TF + CF + AF - SC = SI

-.3 

-.2 

-.1 

.1 

.2 

.3 

Corrosive to 

metals, etches 

plaster 

finishes, and 

irritates skin 

 OK

 

Scaling, 

staining, and 

cloudy water 

conditions 

Summary of Contents for DIG-220

Page 1: ...0 DIG R13 Owner s Manual Salt Chlorine Generator IMPORTANT Swimming Pool Spa Purification System Read This Manual Before Installing or Operating Installation and Operation This manual covers the insta...

Page 2: ...Requirements 14 For incoming voltage of 230 Vac 14 For incoming voltage of 115 Vac 15 Connecting DIG 220 to External Equipment 15 Connecting DIG 220 to ExternalTime Clock 15 Connecting DIG 220 to Cont...

Page 3: ...t Remote 23 Select Minerals 23 Pump Program 1 and2 23 Enable Demo 23 REFERENCE SECTION 24 26 SaltAddition Chart 24 Basic Water Chemistry 24 25 Using the Saturation Index SI 25 26 Part Numbers 26 MAINT...

Page 4: ...f harsh chemical reactions like red eyes green hair itchy skin or faded swim wear Our product makes it easy to retain a constant level of chlorine purifying the water while making it soft and silky to...

Page 5: ...e sure to leave your name a complete address and your telephone number Or if you prefer you may FAX us at 877 408 8142 Be certain to provide your full address and a daytime telephone number To Contact...

Page 6: ...th WARNING All field installed metal components such as rails ladders drains or similar hardware within 10 3 m of the spa or hot tub shall be bonded to the equipment grounding bus with copper conducto...

Page 7: ...lease Note This quick start section assumes the installer has already programmed the system for specific site parameters has established proper water balance and has pretreated water to 1 3 ppm chlori...

Page 8: ...ee troubleshooting section on page 21 Check System Light Flashes if the water flow is insufficient under the following circumstances When DIG 220 is not set up to control the water pump uses an Extern...

Page 9: ...oduction of your DIG 220 Please note the following recommended water chemistry parameters See Basic Water Chemistry on page 24 25 and Using the Saturation Index on page 25 26 for further information c...

Page 10: ...view for details and diagrams Important Features Patented temperature compensation for chlorine output control Programmable microprocessor control Multi language digital display English Spanish Italia...

Page 11: ...his manual Determine origination point for control center power feed Directly from a circuit breaker From an external timer or From an electronic controller Determine everything needed for installatio...

Page 12: ...concentration level The DIG 220 uses this data to determine if conditions are safe for the Pool Pilot Cell to operate the signal read from the temperature sensor allows the automatic temperature comp...

Page 13: ...device before operating equipment Failure to heed the following may result in equipment damage NOTICE To avoid over saturation conditions of your spa it is suggested to locate the cell downstream of...

Page 14: ...ontractor perform the electrical connections Failure to heed the following may result in permanent injury or death WARNING Mounting the Control Unit Continued Read the following section complety befor...

Page 15: ...eed Pump or Two Speed Pump connections Select the diagram that matches your application Wiring diagram also located on inside of cover Connecting DIG 220 to External Time Clock FIG 12 TAB 7 TAB 9 230V...

Page 16: ...speed when internal time clock program does not have the pump operating on high speed A safety shut off wall switch between the circuit breaker and control box is recommended when the circuit breaker...

Page 17: ...or available types of tablet or granular chlorine as obtained from pool supply to achieve 1 3 ppm free chlorine 4 Add salt to water test the water for salt level first Adjust to 3000 ppm See salt char...

Page 18: ...l or whether the system is in Boost or Super Boost mode The Second line of the display shows the current TIME in either 12 or 24 hr mode the TEMPERATURE in either Fahrenheit or Celsius whether the cel...

Page 19: ...for 24 Hours From the normal operation mode press and release the BOOST button The display will flash Boost 24 hour then Boost hh with the hh actually being the displayed hours remaining in the boost...

Page 20: ...nce menu 1 Press MENU press or until View Setup is displayed then press SELECT 2 allows manual control forward and back While in this feature pressing MENU The display will automatically toggle throug...

Page 21: ...The display will automatically toggle through the following displays or allows manual control forward and back While in this feature pressing MENU will override the remaining displays and exit back t...

Page 22: ...ng is 15 000 gallons The range is 500 to 127 500 gallons 1 000 to 226 000 liters 3 Press or until correct pool size is displayed then press SELECT Programming at Installation NOTE Once determined to b...

Page 23: ...mote runs pump in order to use this option Pump Program 1 and 2 1 Press or until Pump program X is displayed then press SELECT 2 Press to program the pump press D to Delete the program or SELECT to ex...

Page 24: ...various columns 1 000 2 000 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 4 000 8 000 18 000 38 000 56 000 76 000 94 000 114 000 132 000 152 000 25 50 125 250 376 501 626 751 876 1 002 11 23...

Page 25: ...ool with fresh water to dilute Diluting will reduce salt and CYA Check and adjust as needed Please note in some areas there may be higher than recommended calcium levels in the tap water If this level...

Page 26: ...2 1 12 4 0 Water is perfectly balanced Water Test Results 1 FIG 24 Using the Saturation Index SI Continued APA0003 Tri sensor with integrated cord FIG 29 MANIFOLD UNION w Strainer 19065 Union O Ring...

Page 27: ...age could occur if the pump activates Failure to heed the following may result in permanent injury or death WARNING Failure to heed the following may result in equipment damage NOTICE If the manifold...

Page 28: ...ced 4 The Tri sensor can now be pulled out of the Tee Firmly grip theTri Ssnsor assembly this is typically done with a large pair of channel lock pliers Twist the Tri sensor back and forth while simul...

Page 29: ...maintain water in a balanced condition Water main tained in a scaling condition will shorten cell life and may render the chlorina tor inoperative Damage and or service calls caused by improper water...

Page 30: ...ed for One speed pump see pg 34 When the Tri sensor indicates that water temperature is below 38 F 4 4 C the Control Unit will override the normal timed program cycle and run the pump 30 minutes minim...

Page 31: ...zer Cyanuric acid level 5 White Flakes in the Water This occurs when excessive calcium hardness is present Usually due to waterchemistry imbalance Adjust your water chemistry visually inspect Cell for...

Page 32: ...er generation during this display 16 CHECK SYSTEM Light Flashing Message Displayed Pwr Ctrl Error 15 CHECK SYSTEM Light Flashing Contact the factory for Warranty Status Procedures 14 A small dot walks...

Page 33: ...d to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential i...

Page 34: ...34 2737 24th St North St Petersburg FL 33713 727 823 5642...

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