background image

5

Your  installer  can  be  one  source  of  service,  or  AquaCal  AutoPilot  Customer  Support  personnel  stand 

ready

 

to assist you at: 

(727) 823-5642

. For questions concerning installation, operation, service and upkeep, 

please

 

contact your installer or AquaCal AutoPilot Customer Support. Warranties may be voided if the 

chlorinato

has been installed, operated, maintained, or repaired improperly.

In addition to voiding the manufacturer’s warranty... unapproved installation methods, modifications, poor

or incorrect maintenance, service by unqualified personnel, or improper use of the chlorinator may result

in personal injury and/or property damage. For personal safety, and to avoid damage to equipment, follow

all safety instructions displayed on the equipment and within this manual.

SAFETY INFORMATION

Throughout this manual the following two safety signals are placed where particular attention is required.

Please note "WARNING" relates to personal safety, while "NOTICE" signals promote avoiding damage to

equipment.

Safety Signals

If you have questions, please refer to our web site

 at w

w

w.a

utopilot.com for the latest manual 

revisions

 

additional information, and helpful service advice.

You can also call us at: 

(7

-

. We are here to serve you from 8:00 a.m. to 5:00 p.m. Eastern

time, Monday through Friday. If calling 

 after

 hours, our voice mail system will handle your call. Please 

b

sure to leave your name, a complete address, and your telephone number

Or, if you prefer, you may FAX us at: (

877

408

-

8142

. Be certain to provide your full address and 

a daytime

 

telephone number.

To Contact the Factory...

Used and maintained properly, your chlorine generator will provide year-upon-year of safe and economical

service. However, as with any mechanical or electrical device, to get the most from your equipment— while

insuring personal safety for you and others—certain operational and maintenance factors must be observed.
Likewise, excepting a few minor owner-capable maintenance items (explained later in this manual), 

repair 

and 

service of your chlorinator must be performed only by experienced service personnel. Should you suspe

c

your  chlorine  generator  is  not  performing  properly,

 

refer  to  the  section  in  this  manual  entitled: 

"T

rou

bleshooting,"

 

to determine if a call for service is required.

Failure to heed the following may result in equipment damage.

NOTICE

id

A “Notice” signal appears in this manual where special care is required to avo

 

equipment damage. (

 Sp

ecific instructions will appear in this box.)

A “Warning” signal appears in this manual where special attention is required for

personal safety. (Specific instructions will appear in this box.)

Failure to heed the following may result in permanent injury or death.

WARNING

Follow all National Electric Codes (NEC) unless State or Local guidelines supersede.  When installing 

and

 

using your DIG-220, basic safety precautions must always be followed, including the following:

CONTACT INFORMATION

(CONTINUED)

Summary of Contents for DIG-220

Page 1: ...0 DIG R13 Owner s Manual Salt Chlorine Generator IMPORTANT Swimming Pool Spa Purification System Read This Manual Before Installing or Operating Installation and Operation This manual covers the insta...

Page 2: ...Requirements 14 For incoming voltage of 230 Vac 14 For incoming voltage of 115 Vac 15 Connecting DIG 220 to External Equipment 15 Connecting DIG 220 to ExternalTime Clock 15 Connecting DIG 220 to Cont...

Page 3: ...t Remote 23 Select Minerals 23 Pump Program 1 and2 23 Enable Demo 23 REFERENCE SECTION 24 26 SaltAddition Chart 24 Basic Water Chemistry 24 25 Using the Saturation Index SI 25 26 Part Numbers 26 MAINT...

Page 4: ...f harsh chemical reactions like red eyes green hair itchy skin or faded swim wear Our product makes it easy to retain a constant level of chlorine purifying the water while making it soft and silky to...

Page 5: ...e sure to leave your name a complete address and your telephone number Or if you prefer you may FAX us at 877 408 8142 Be certain to provide your full address and a daytime telephone number To Contact...

Page 6: ...th WARNING All field installed metal components such as rails ladders drains or similar hardware within 10 3 m of the spa or hot tub shall be bonded to the equipment grounding bus with copper conducto...

Page 7: ...lease Note This quick start section assumes the installer has already programmed the system for specific site parameters has established proper water balance and has pretreated water to 1 3 ppm chlori...

Page 8: ...ee troubleshooting section on page 21 Check System Light Flashes if the water flow is insufficient under the following circumstances When DIG 220 is not set up to control the water pump uses an Extern...

Page 9: ...oduction of your DIG 220 Please note the following recommended water chemistry parameters See Basic Water Chemistry on page 24 25 and Using the Saturation Index on page 25 26 for further information c...

Page 10: ...view for details and diagrams Important Features Patented temperature compensation for chlorine output control Programmable microprocessor control Multi language digital display English Spanish Italia...

Page 11: ...his manual Determine origination point for control center power feed Directly from a circuit breaker From an external timer or From an electronic controller Determine everything needed for installatio...

Page 12: ...concentration level The DIG 220 uses this data to determine if conditions are safe for the Pool Pilot Cell to operate the signal read from the temperature sensor allows the automatic temperature comp...

Page 13: ...device before operating equipment Failure to heed the following may result in equipment damage NOTICE To avoid over saturation conditions of your spa it is suggested to locate the cell downstream of...

Page 14: ...ontractor perform the electrical connections Failure to heed the following may result in permanent injury or death WARNING Mounting the Control Unit Continued Read the following section complety befor...

Page 15: ...eed Pump or Two Speed Pump connections Select the diagram that matches your application Wiring diagram also located on inside of cover Connecting DIG 220 to External Time Clock FIG 12 TAB 7 TAB 9 230V...

Page 16: ...speed when internal time clock program does not have the pump operating on high speed A safety shut off wall switch between the circuit breaker and control box is recommended when the circuit breaker...

Page 17: ...or available types of tablet or granular chlorine as obtained from pool supply to achieve 1 3 ppm free chlorine 4 Add salt to water test the water for salt level first Adjust to 3000 ppm See salt char...

Page 18: ...l or whether the system is in Boost or Super Boost mode The Second line of the display shows the current TIME in either 12 or 24 hr mode the TEMPERATURE in either Fahrenheit or Celsius whether the cel...

Page 19: ...for 24 Hours From the normal operation mode press and release the BOOST button The display will flash Boost 24 hour then Boost hh with the hh actually being the displayed hours remaining in the boost...

Page 20: ...nce menu 1 Press MENU press or until View Setup is displayed then press SELECT 2 allows manual control forward and back While in this feature pressing MENU The display will automatically toggle throug...

Page 21: ...The display will automatically toggle through the following displays or allows manual control forward and back While in this feature pressing MENU will override the remaining displays and exit back t...

Page 22: ...ng is 15 000 gallons The range is 500 to 127 500 gallons 1 000 to 226 000 liters 3 Press or until correct pool size is displayed then press SELECT Programming at Installation NOTE Once determined to b...

Page 23: ...mote runs pump in order to use this option Pump Program 1 and 2 1 Press or until Pump program X is displayed then press SELECT 2 Press to program the pump press D to Delete the program or SELECT to ex...

Page 24: ...various columns 1 000 2 000 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 4 000 8 000 18 000 38 000 56 000 76 000 94 000 114 000 132 000 152 000 25 50 125 250 376 501 626 751 876 1 002 11 23...

Page 25: ...ool with fresh water to dilute Diluting will reduce salt and CYA Check and adjust as needed Please note in some areas there may be higher than recommended calcium levels in the tap water If this level...

Page 26: ...2 1 12 4 0 Water is perfectly balanced Water Test Results 1 FIG 24 Using the Saturation Index SI Continued APA0003 Tri sensor with integrated cord FIG 29 MANIFOLD UNION w Strainer 19065 Union O Ring...

Page 27: ...age could occur if the pump activates Failure to heed the following may result in permanent injury or death WARNING Failure to heed the following may result in equipment damage NOTICE If the manifold...

Page 28: ...ced 4 The Tri sensor can now be pulled out of the Tee Firmly grip theTri Ssnsor assembly this is typically done with a large pair of channel lock pliers Twist the Tri sensor back and forth while simul...

Page 29: ...maintain water in a balanced condition Water main tained in a scaling condition will shorten cell life and may render the chlorina tor inoperative Damage and or service calls caused by improper water...

Page 30: ...ed for One speed pump see pg 34 When the Tri sensor indicates that water temperature is below 38 F 4 4 C the Control Unit will override the normal timed program cycle and run the pump 30 minutes minim...

Page 31: ...zer Cyanuric acid level 5 White Flakes in the Water This occurs when excessive calcium hardness is present Usually due to waterchemistry imbalance Adjust your water chemistry visually inspect Cell for...

Page 32: ...er generation during this display 16 CHECK SYSTEM Light Flashing Message Displayed Pwr Ctrl Error 15 CHECK SYSTEM Light Flashing Contact the factory for Warranty Status Procedures 14 A small dot walks...

Page 33: ...d to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential i...

Page 34: ...34 2737 24th St North St Petersburg FL 33713 727 823 5642...

Reviews: