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22

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English

Installation

AP030026

C17

C15

4.4    

POSITIONING THE  FRONT  MOUNTING

Smear the hole of the operator rod with grease (

C14

 pos. 

1

). 

Position the end of the rod into the front mounting (

C14

 pos. 

2

), 

then 

fi

 t the locking pin (

C14

 pos. 

3

) without tightening the snap 

rings (

C14

 pos. 4). 

If it has been decided to use the maximum useful length of the rod 
(distance A+B = useful piston stroke length), proceed as follows:

  Position the key (

see paragraph 6

) onto the unlock screw and 

rotate counter-clockwise to hand-unlock the operator.

   Slowly extend the rod to end stroke.

   Withdraw the rod of 5 mm.

   Protect the rod (

C17

 pos. 

3

).

    Perfectly clean the welding zone for the front mounting with a 

suitable tool (

C15

 pos. 

4

); be especially sure to remove any traces 

of paint or zinc coating.

Warning

!

•  Check the strength of the mounting zone; if necessary, fi t 

a strengthening plate of the correct size; the strengthening 
plate is especially important with gate leaves made from 
thin sheet steel.

•  When cleaning the mounting zone for the operator front 

mounting, remove the operator and protect it from fl ying 
sparks.

Rest a water level (

C16

 pos. 

1

) on the operator body (

C16

 pos. 

2

and level the operator.

Weld the front mounting of the rod to the gate leaf with two weld-
points, protecting the rod from weld residues with a clean cloth  
(

C17

 pos. 

4

). 

Withdraw the rod from the front mounting and remove the operator 
itself from the temporary mountings to  complete the welding. Protect  
the pin (using a clean cloth or adhesive tape) from weld residues, 
then clean off the residues with a wire brush. 
After cooling, apply a coat of rustproof paint to the welded zone.

Warning

!

•  While welding the points on the front mounting with the 

electrode, always cover the rod with a clean cloth; a splinter of 
molten metal can cause irreparable damage to the machined 
surface and make the operator unusable.

•  During welding, the operator must be disconnected from 

the electricity supply.

C14

300 mm

C16

Summary of Contents for ZT4 C

Page 1: ...ses 20 4 2 Fixing the rear operator mounting 21 4 3 Temporary installation of the operator 21 4 4 Positioning the front operator mounting 22 4 5 Final installation of the operator 23 4 5 1 Mechanical...

Page 2: ...n the basis of the characteristics and dimensions of the element to be operated Caution The choice of the most suitable type of automation assures an efficient operation of the unit and minimises the...

Page 3: ...the operator power cable with a sheath if necessary do this before connecting the cable to the junction boxes Warning Every operator comes complete with a pickup capacitor During installation connect...

Page 4: ...rule the ideal point is always in the strongest area where the fixing of the gate leaf has the least effect If there is not a broad strip of steel in the gate framework then a suitable support needs...

Page 5: ...SAG 285 14 7 USAG 285 17 4 INSTALLING THE OPERATOR 4 0 POSITIONING THE MOUNTINGS The following table C1 indicates the recommended data for defining the position of the operator mountings in relation t...

Page 6: ...ixing screws C4 The size of the reinforcing plate must be in proportion to the size of the column Warning If the size of the column allows for it use the Aprimatic standard plate provided 4 1 3 Operat...

Page 7: ...nsert the mesh sheaths C8 pos 3 into the holes and inject the quick dry glue C8 pos 4 see attached instructions for application method and quantity If the B type plate is used Insert the stud bolts C8...

Page 8: ...ly protected from weld residues When the welded zone has cooled down apply a coat of anti rust paint 4 3 TEMPORARY INSTALLATION OF THE OPERATOR Temporarily mount the operator to find the correct fixin...

Page 9: ...the strengthening plate is especially important with gate leaves made from thin sheet steel When cleaning the mounting zone for the operator front mounting remove the operator and protect it from fly...

Page 10: ...the movement this should be done very slowly otherwise the operators will take in air and consequently will have to be bled Open and close the gate leaf to check that the operator can move freely wit...

Page 11: ...crewdriver turn the control valves clockwise to increase the pressure and counter clockwise to reduce it Adjust both opening silver E8 pos 2 and closing pressure gold E8 pos 1 Caution The opening thru...

Page 12: ...sun for a long period with the gate closed check that the operator piston is not in the fully advanced position i e with the rod completely out Screw the pressure setting valve clockwise par 5 E8 pos...

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