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CONTENTS

1

GENERAL INFORMATION

4

2

PRODUCT IDENTIFICATION

6

3

PACKING, TRANSPORT AND STORAGE

7

4

PRODUCT DESCRIPTION

8

5

TECHNICAL SPECIFICATION

9

6

SAFETY

12

7

INSTALLATION

15

8

OPERATION AND USE

22

9

MAINTENANCE

26

10

TROUBLESHOOTING

27

Summary of Contents for HW-12S

Page 1: ...Four post vehicle lift Original Operation Manual...

Page 2: ...eed proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Indicates the direction of access for motor vehicles to the lift Important information WARNING befor...

Page 3: ...INFORMATION 4 2 PRODUCT IDENTIFICATION 6 3 PACKING TRANSPORT AND STORAGE 7 4 PRODUCT DESCRIPTION 8 5 TECHNICAL SPECIFICATION 9 6 SAFETY 12 7 INSTALLATION 15 8 OPERATION AND USE 22 9 MAINTENANCE 26 10...

Page 4: ...s overhauling and dismantling of the lift THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE VEHICLES OROBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT...

Page 5: ...ause damage to people or objects DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modif...

Page 6: ...authorized modifications to the machine or parts of it are carried out The presence of defects in workmanship must be verified by the Manufacturer s personnel in charge 2 2 TECHNICAL SERVICING For all...

Page 7: ...ragile parts 3 3 STORAGE AND STACKING OF PACKAGES Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 5 C and 40 C Stacking is not recommende...

Page 8: ...ed of four columns N 1 power side column 1 N 3 off side columns 2 two platforms the power side platform 3 and the off side platform 4 and two transverse beams 6 and one jacking beam 5 anchored to the...

Page 9: ...nway length 5000mm Runway width 580mm Free width between runways 880 960mm Width between two columns 2880mm Overall length 5825mm Overall height 2220mm Overall width 3286mm Raised time 60s Noise level...

Page 10: ...h Figure 4 HYDRAULIC POWER UNIT Figure 5 HYDRAULIC PLAN A1 Motor A6 Lowering speed control valve A2 Oil filter A7 Non return valve A3 Oil tank A8 Manual lowering valve A4 Pressure overload valve A9 Di...

Page 11: ...11...

Page 12: ...FU2 Thermal relay SQ Top limit switch FU3 Thermal relay KM Contactor AC TC Transformer HL Polit lamp Figure 6b ELECTRICAL PLAN 220V QF Power switch SB1 scram button FU1 Thermal relay SB2 Lifting push...

Page 13: ...e during working is only admitted when the vehicle is lifted and runways are not running Never use the lift when safety devices are off line People the lift and the vehicles lifted can be seriously da...

Page 14: ...SK OF THE VEHICLE FALLING FROM THE LIFT Vehicle falling from the lift can be caused when the vehicle is improperly placed on platforms and when its dimensions are incompatible with the lift or by exce...

Page 15: ...ctly forbidden during lifting as well as when the vehicle has been already lifted Fig 11 6 10 RISKS DURING VEHICLE LIFTING AND WORKING To avoid overloading and possible breaking during lifting and wor...

Page 16: ...ust not be next to washing areas painting workbenches solvent or varnish deposits The installation near to rooms where a dangerous situation of explosion can occur is strictly forbidden The relevant s...

Page 17: ...Elevate runways off the floor with blocks of wooed to prevent any damage Pay attention that T fitting for air supply is closest to the power side of the lift Unpack the lift by removing all wrapping f...

Page 18: ...each column toward the respective end of the transverse beam until stopped by the slide block on the transverse beam Make sure that all columns are positioned in the correct location ref fig 2 Make su...

Page 19: ...RAULIC SYSTEM CONNECTION When routing the hydraulic hose make sure that the hose is clear ofmoving part make sure to keep the hose and fittings clean from dust Failure to do so may result in hydraulic...

Page 20: ...ding Make sure to check all plastic sliders are on the position and greased properly Make sure to check all pins are installed correctly and greased properly Make sure to check all bolts nuts and scre...

Page 21: ...on the power side column as shown in the figure 14 Fig 14 7 14 INSTALLATION OF ACCESSORIES ref fig 15 Install all covers onto transverse beams Install the front wheel stops Install the drive on ramps...

Page 22: ...e lift Carried out two or three complete cycles of lowering with the vehicle loaded and lifting and Repeat the checks provided for by 7 13 Check no strange noise during lifting and lowering If the run...

Page 23: ...ck for the safety operation by lowering the jack CHAPTER 8 OPERATION AND USE Never operate the lift with any person or equipment below Never exceed the rated lifting capacity Always ensure that the me...

Page 24: ...seof the lift 0 1 position the electric circuit is powered PLIOT LAMP 2 It shows that the electric circuit is Powered LIFTING BUTTON 3 0 When pressed the power unit is running and the lift can be rais...

Page 25: ...el while being lowered Lower the lift fully by keeping pressing both the safety release handle and the lowering handle Remove the wheel chops and check to be sure that the area is clear before removin...

Page 26: ...jacking beam with any person Never exceed the rated lifting capacity Always ensure that the mechanical safeties are engaged before any attempt is made to work on or near the vehicle 8 2 1 LIFTING Chec...

Page 27: ...quired Follow the scheduled maintenance and check periods shown in the manual Discover the reason for possible failures such as too much noise overheating oil blow by etc Refer to documents supplied b...

Page 28: ...sary Check hydraulic systems for proper operation Every 12 months Verify that all components and mechanisms are not damaged Verify the steel cables are not worn up to 5 change if necessary Check the e...

Page 29: ...The pump is faulty Check the pump and replace if needed Oil leakages in hydraulic circuit Check the circuit for any leakage The lift does not move smoothly Lubrication of sliders is not enough Grease...

Page 30: ......

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