aoyue INT 2703A+ Instruction Manual Download Page 4

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MAIN STATION

Power Input :

available in 110V / 220V

Station Dimensions: 188(w) x 126(h) x 250(d) mm

Weight:

5.6Kg

SOLDERING IRON

Power Consumption:

70W

Temperature Range:

200°C - 480°C

Heating Element:

Ceramic Heater

Output Voltage:

24V

HOT AIR GUN

Power Consumption:

500W

Temperature Range:

100°C - 480°C

Heating Element

Metal Heating Core

Pump/Motor Type:

Diaphragm Pump

Air Capacity:

23 l /min (max)

DESOLDERING GUN

Temperature Range:

200°C - 480°C

Heating Element:

Ceramic Heater

Output Voltage:

24V

SPECIFICATION

Specifications are subject to change without prior notice.

Summary of Contents for INT 2703A+

Page 1: ...L Thank you for purchasing Aoyue Int2703A Repairing System It is important to read the manual before using the equipment Please keep manual in accessible place for future reference INT2703A Advanced Lead Free Repairing System ...

Page 2: ...3 Care and Maintenance 24 26 Basic Troubleshooting Guide 27 29 Replacement Tips 30 Air Nozzles 31 This manual is designed to familiarize and instruct the op erator with the proper usage and maintenance of the equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or re working device Please read carefully and observe the guidelines in order to maximiz...

Page 3: ...s such as the auto cooling process of the Hot Air Gun This functionality protects the device and its components from excessive heat upon reaching any of the following conditions 1 when the soldering gun remained idle on its resting handle after a certain period and 2 when the temperature of the device is above a safe threshold upon turning off It has several advanced features such as solder iron a...

Page 4: ... Heating Element Ceramic Heater Output Voltage 24V HOT AIR GUN Power Consumption 500W Temperature Range 100 C 480 C Heating Element Metal Heating Core Pump Motor Type Diaphragm Pump Air Capacity 23 l min max DESOLDERING GUN Temperature Range 200 C 480 C Heating Element Ceramic Heater Output Voltage 24V SPECIFICATION Specifications are subject to change without prior notice ...

Page 5: ...astic Mesh Cover 1 pc 30201X Suction Vacuum Cover 2 pcs 30181X Black Filter Pads 1 pc B012 Soldering Iron with Smoke Absorbing function 1 pc WQ 2B Soldering Tip 1 pc 30150J Heat Resistant Pad 1 pc 2663B Soldering Iron Stand 1 pc B1003A Desoldering Gun with 301212 tip 1 8mm 1 pc 201413 Desoldering Gun Holder 1 pc 302082 Desoldering Tip 1 0mm 1 pc 302092 Desoldering Tip 1 5mm 1 pack 3017J Filter Pad...

Page 6: ...o crossing circuit that prevents electrical surges Integrated smoke absorber functionality with filter pad to efficiently absorb and filter harmful fumes Automated reflow function with 5 segment programmable profile Uniquely designed compound tip that integrates the ceramic heating element and sensor in just one component Replacing tips is as easy as slipping it in out of the compatible 24V solder...

Page 7: ...f the unit is dropped Make sure the equipment is always grounded Always connect power to a grounded receptacle Temperature may reach as high as 480 C when switched ON Do not use the device near flammable gases paper and other flammable materials Do not touch heated parts which can cause severe burns Do not touch metallic parts near the tip Disconnect the plug from the power source if the unit will...

Page 8: ...ach the smoke absorbing tube to the suction vacuum cap Make sure the cord connections are free from tangles D Hot Air Gun The Hot Air Gun holder was installed on the station upside down for packaging purpose To set up the Hot Air Gun holder 1 Loosen the two screws that secure the holder to the station 2 Turn the holder right side up 3 Re fasten the two screws 4 Place the hot air gun onto the holde...

Page 9: ...un Receptacle 9 Soldering Iron Receptacle 10 Main Power Switch 11 Desoldering Gun Temperature Display 12 Desoldering Gun Function Activation Switch 13 Soldering Iron Temperature Display 14 Soldering Iron Function Switch 15 Smoke Absorber Function Switch 16 Hot Air Gun Air flow Display Automate Display 17 Hot Air Gun Automate Function Selector 18 Hot Air Gun Temperature Display Automate Display 19 ...

Page 10: ...ge for buttons and display panel directory A INITIAL PROCEDURES 1 Plug the device to the main power source using the power cord provided in the package 2 With all function switches deactivated and all terminal connections properly secured switch ON the device by activating the main power switch 10 from the control panel 3 The display panels will temporarily show the product name AOYUE Int 2702 and...

Page 11: ...16 from the control panel respectively The metal ball inside the air gauge 1 from the control panel will also settle somewhere in the middle of the visible area indicating that the system is blowing air at an average or normal rate 4 Adjust the air flow level using the AIR PRESSURE ADJUSTMENT BUTTONS 3 from the control panel 5 Adjust the hot air gun air temperature using the HOT AIR GUN TEMPERATUR...

Page 12: ...play will also change cool while temperature is gradually decreasing Once the temperature drops to approximately 90 C the system will halt and display OFF on the panel It is now safe to switch off the main power switch 9 Turn OFF the main power switch 10 Unplug the device from the main power source C AUTOMATE FUNCTION The system is equipped with a 5 stage automated hot air rework profiling system ...

Page 13: ...ed 4 Use the Hot Air Gun Temperature Adjustment Buttons to select the desired temperature for this stage Use the Hot Air Gun Airflow Adjustment Buttons to select the desired duration Adjust the temperature duration of the other stages Simply press the Hot Air Gun Automate Function Selector to scroll to the next stage Then use the respective keys to adjust temperature and duration 5 To save the new...

Page 14: ...rom the control panel NOTES 1 Hot Air Gun Temperature is adjustable between 100 and 480 C 2 Hot Air Gun Airflow Rate is adjustable between 15 and 100 3 The hot air gun is equipped with a temperature limiting feature to only allow a temperature rise of 3 degrees per second This is in accordance with the industry standard allowable temperature rise time to prevent damage to sensitive components Upon...

Page 15: ...el This will automatically start to increase the temperature of the desoldering gun to 350 C default 5 Adjust the desoldering gun temp using the DESOLDER TEMPERATURE ADJUSTMENT buttons 5 from the control panel 6 Allow the desoldering gun s tip and its barrel to heat up Tip temperature can be reached within 5 6 minutes and its barrel would obtain optimum temperature 5 9 minutes after the tip temper...

Page 16: ...The soldering iron and desoldering gun operating temperature is configurable between 200 C and 480 C Because of the difference in the heating element and size of the soldering iron tip and desoldering gun the soldering iron will heat up faster than the desoldering gun This is normal and does not have any impact on the system s performance There will be a slight drop in temperature display once the...

Page 17: ...ate Function Selector 17 from the control panel and the UP button of the DESOLDER GUN TEMPERATURE adjustment button 5 from the control panel 3 With the two buttons held in the pressed position turn ON the system by switching the Main Power Switch 10 4 Release the buttons when SAFE OFF appears on the Hot Air Gun Temperature Display Hot Air Gun Airflow Display Release the buttons when this is displa...

Page 18: ...sleep mode To reactivate the hot air gun simply press pick up the hot air gun from its dock Changing SLEEP Mode Timer HOT AIR GUN By default the system has 15 minute countdown time before the hot air gun goes to sleep mode This can be altered by the following procedure 1 While the hot air gun is on stand by mode 0FF is displayed on the panels 18 and 16 Press and hold the UP button of the HOT AIR G...

Page 19: ...ndicating the sleep timer is disabled To activate the sleep function follow the procedures 1 Turn off the Soldering Iron Function switch 14 from the control panel Ensure that the Desoldering Gun Function switch is in the off position 12 from the control panel 2 Press and hold the DOWN button of the Desoldering Gun Temperature Adjustment button 5 from the control panel 3 The Soldering Iron Temperat...

Page 20: ...ment button 4 from the control panel 3 The Desoldering Gun Temperature Display 14 from the control panel Will switch to 000t indicating it is now in the desoldering gun sleep timer adjustment mode Release the DOWN button of the Soldering Iron Temperature Adjustment button 4 Use the Desoldering Gun Temperature Adjustment buttons 5 from the control panel to increase or decrease the sleep duration Ti...

Page 21: ...ple set temperature 350 external temperature 300 5 Turn off the Soldering Iron Function switch 14 from the control panel Ensure that the Desoldering Gun Function switch is in the off position 12 from the control panel 6 Press and hold the UP button of the Desoldering Gun Temperature Adjustment button 5 from the control panel 7 The Soldering Iron Temperature Display 11 from the control panel Will s...

Page 22: ...m the control panel Ensure that the Desoldering Gun Function switch is in the off position 12 from the control panel 6 Press and hold the UP button of the Soldering Iron Temperature Adjustment button 4 from the control panel 7 The Desoldering Gun Temperature Display 14 from the control panel Will switch to four zeros 000 indicating it is now in the desoldering gun temperature calibration mode Rele...

Page 23: ...temperature sensor would now display 298 to 302 Desoldering Gun Digital Temperature Calibration Example The external temperature sensor displays 300 degrees The set temperature and displayed actual temperature of the soldering iron is 350 degrees 300 350 50 An additional adjustment of 50 degrees is required Upon entering calibration mode the display shows 010 indicating a calibration number of 10 ...

Page 24: ...small amount of solder Oxide coating on the tip of the nozzle reduces its heat conductivity Coating the tip with a small amount of fresh solder ensures maximum heat conductivity is obtained Replacing the Soldering Iron tip 1 Always turn OFF main power switch when removing or inserting a tip 2 If the tip is hot use the heat resistant pad to pull it out 3 Insert the new tip fully into the handle If ...

Page 25: ...is damaged and needs to be replaced The device will display PLUG 3 Indicating a problem with the contacts of the soldering iron or the tip De Soldering Gun 1 Before usage dampen the filter pads with a little bit of water to allow efficient air passage and filter action re dampen pads frequently for maximum efficiency 2 Routinely clean Spring Filter and replace filter pads when they are dirty or cl...

Page 26: ...h out to allow easy extraction of the filter barrel assembly which houses the filter pad filter spring and filter barrel cap After extracting the Filter Barrel Assembly we can now take out the filter spring or the filter pads for cleaning or replace ment Re assemble Filter Barrel as sembly attach spring filter to the filter barrel cap and place back to the de soldering gun body Push the Filter doc...

Page 27: ...eeds to be replaced PROBLEM 3 HOT AIR GUN ACTUAL AIR TEMPERATURE IS NOT INCREASING Description Actual temperature reading is not increasing or decreasing based on desired level SOLUTION The heating element may be broken or is at the end of its life and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH SOLUTION Check if the 4 screws that hold the pump in place are properly and tightly c...

Page 28: ...his error message PROBLEM 7 AIR PRESSURE LEVEL IS SIGNIFICANTLY LOW NO MATTER HOW HIGH THE AIRFLOW LEVEL IS CALIBRATED Case 1 Check the mains voltage AC power source If the voltage level falls significantly low about 15 20 lower than the standard there will also be a noticeable drop in the air pressure level SOLUTION Please refer to your local power service provider Case 2 The microcontroller migh...

Page 29: ...dirt that can block the air passage Clean or replace if necessary ADDITIONAL SOLUTION Check for any tangles in the tube of the hot air gun that can cause the air blockage PROBLEM 8 UNIT SHOWS UNCONVENTIONAL BEHAVIOR Description Unit operates erratically SOLUTION1 Try to switch OFF the device and switch ON again Unplug the system from the main power source and plug in again when necessary SOLUTION2...

Page 30: ...REPLACEMENT SOLDERING TIPS ...

Page 31: ...1 3 8 9 10 3 1132 5 6 13mm 16 4 7 14 11 7 1133 7 5 15mm 17 6 15 13 1134 7 5 18mm 20 6 18 13 1257 11 21mm 22 11 20 18 1258 7 6 12 7mm 12 7 10 14 1259 13 28mm 30 12 5 28 19 5 1260 8 6 18mm 20 7 7 18 14 7 MODEL IC SIZE L mm W mm A mm B mm 1183 15 8mm 17 7 15 14 1184 18 8mm 20 9 18 16 1214 10 26mm 27 11 25 18 TSOL SERIES MODEL IC SIZE L mm W mm A mm B mm 1185 13 10mm 11 11 9 18 1186 18 10mm 12 17 10 2...

Page 32: ...where there are combustible materials do not apply to the same place for a long time do not use in presence of an explosive atmosphere be aware that heat may be conducted to combustible materials that are out of sight place the appliance on its stand after use and allow it to cool down before storage do not leave the appliance unattended when it is switched on Rohs Correct Disposal of this product...

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