ANTTI Vacboost M13 Installation And Operating Instructions Manual Download

Page: 6 / 73

Antti-Teollisuus Oy

408111

03-2019

Vacboost M13

- The pedestal of the dryer comprises the dryer base and the feeder. The drying sections are installed on top

of the base.

- The drying unit comprises drying sections with triangular air ducts. The top tanks are stacked on top of the

drying unit.

- Dryer type: The ANTTI VACBOOST 3W with seven feeder blades.

- The volume of the dryer depends on the number of the sections and the top tanks, being installed one on top

the other.

- In addition to the main parts itemised above, the delivery also includes a number of smaller parts, the instal-

lation of which is described more in detail later in these instructions.

In mobile dryers, the most significant source of noise is the blower/blowers.

NOTE! Always use hearing protectors near the blower units, while the suction fans are in operation.

- Measuring point at a distance of 1 m from the suction opening of the blower unit L Aeq 92 dB

- Measuring point at a distance of 10m from the suction opening of the blower unit L Aeq 75 dB

SAFETY

The dryer base has moving feeder parts that can cause an injury, if all the cover plates and hatches are

not properly closed, while the machine is in operation!

NOTE!

Before opening or closing the bottom troughs, ensure that the inspection and cleaning hatches in the

dryer base are closed.

Follow the local instructions for occupational safety.

INSTALLATION OF THE ANTTI VACBOOST MOBILE DRYER

Refer to the erecting instructions 408076 for the dryer for installation of the sections and the other basic components.

These instructions deal with the installation of the mobile dryer's model-specific components.

The installation work of the dryer requires precision. The work must be carried out on various levels, even at high

elevations. Therefore, in addition to good installation skills, the work requires proper scaffolding/use of aerial work

platforms and observation of all the safety issues. Especially, the dryer base and the sections are heavy. Lifting

them requires sufficiently powerful machinery.

Pre-connected wiring is used for installations in the electric centre. Before starting the use, make sure that all the

electric appliances are in order!

Summary of Contents for Vacboost M13

Page 1: ...perating Instructions 03 2019 ANTTI GRAIN DRYER Antti Mobile Dryer Vacboost M13 408111 en ANTTI TEOLLISUUS OY Koskentie 89 FI 25340 Kanunki Salo Tel 358 2 774 4700 E mail antti antti teollisuus fi www antti teollisuus fi ...

Page 2: ... Installing the debris piping for the pre cleaner 36 Electric installations 37 1 Installation 39 1 1 Installing the LTM thermostat 39 1 2 Installing the fire thermostat 40 1 3 Installing the temperature sensors 41 1 4 Installing the upper limit sensor 41 2 STARTING UP 42 2 1 Elevator 42 2 2 Pre cleaner 42 2 3 Feeder 43 2 4 Blower 43 2 5 Burner 43 2 6 LTM thermostat 43 3 Functions of the control ce...

Page 3: ...he first batch 51 4 2 2 Starting the drying process 52 4 3 Emptying 52 5 Malfunctions 52 THERMAL INSULATION 53 OPERATION INSTRUCTIONS FOR THE DRYER MACHINERY detailed instructions 53 Initial adjustment and checking of the dryer 53 Drying 53 Cooling 54 DRYING TECHNICS 55 MAINTENANCE AND OPERATING ADJUSTMENTS 56 ECONOMICAL DRYING 57 POSSIBLE MALFUNCTIONS 60 SERVICE AND WINTER MAINTENANCE 60 GUARANTE...

Page 4: ...t minimum 15 m to the neighbouring building 20 m to your own residential building15 m and to an outbuilding 12 m The minimum distance to your own buildings may vary from municipality to municipality depending on how the new regulations are being locally interpreted For dryers of category P2 the required distances may be shorter Under certain conditions a package dryer may fall into category P2 Con...

Page 5: ...ction manual for erecting and operating the machine This manual is intended for professional farmers The use of the machine requires normal skills and general knowledge of farming Grain dryer type This manual deals with installation and use of ANTTI VACBOOST MOBILE DRYER M13 PRESENTATION OF THE MACHINE Grain dryers are intended for drying of grain and seeds The drying process comprises four phases...

Page 6: ...f the blower unit L Aeq 75 dB SAFETY The dryer base has moving feeder parts that can cause an injury if all the cover plates and hatches are not properly closed while the machine is in operation NOTE Before opening or closing the bottom troughs ensure that the inspection and cleaning hatches in the dryer base are closed Follow the local instructions for occupational safety INSTALLATION OF THE ANTT...

Page 7: ...in diameter Provide all the seams with sealing band Note If you wish to stack several sections and lift them on top of the base in one go use the separate lifting lugs 501010 Refer to the erecting instructions 408076 for detailed instructions Attach the lifting lug by eight M8 bolts Brace the lugs by fixing battens of 50x100 by the two holes to support the lugs so that the section end will not ben...

Page 8: ...llisuus Oy 8 408111 03 2019 Vacboost M13 Principle drawings of different dryer types with accessories Elevator support PTC sensor Fire thermostat PTC sensor LTM thermostat Principle drawing of the assembly C365 ...

Page 9: ...oost M13 Mittakuva Antti Vacboost ilman tekstejä M10 eye bolts as guides Distributor wires Cable lad ders Flue pipe support Antti Vacboost Model H H2 Elevator Elevator mm mm t h kW C255 10100 6990 45 3 C320 11100 8150 50 4 C365 12100 9300 50 4 ...

Page 10: ...takuva Antti Vacboost E ja ES Antti Vacboost E ES Model H H2 Elevator Elevator mm mm t h kW C255E 10700 6990 60 4 C320E 11700 8150 60 4 C365E 12700 9300 60 4 C410E 13700 10500 100 7 5 C255ES 13700 6990 60 4 C320ES 15700 8150 60 5 5 C365ES 16700 9300 60 5 5 ...

Page 11: ...Antti Teollisuus Oy 11 408111 03 2019 Vacboost M13 C365E A1500 kW 1x15 kW_Mitttakuva C 365E A1500 kW 1x15 kW ...

Page 12: ...Antti Teollisuus Oy 12 408111 03 2019 Vacboost M13 C410E 700 kW 2x7 5 kW_Mitttakuva C 410E 700 kW 2x7 5 kW ...

Page 13: ...Antti Teollisuus Oy 13 408111 03 2019 Vacboost M13 C410E 1000 kW 2x15 kW_Mitttakuva C 410E 1000 kW 2x15 kW ...

Page 14: ...Antti Teollisuus Oy 14 408111 03 2019 Vacboost M13 C410E A1500 kW 2x15 kW_Mitttakuva C 410E A1500 kW 2x15 kW ...

Page 15: ...3 Mittakuva Antti Vacboost EH ja EHS Antti Vacboost EH EHS Model H H2 Elevator Elevator mm mm t h kW C255EH 12700 6990 60 4 C320EH 13700 8150 80 5 5 C365EH 14700 9300 80 5 5 C255EHS 16700 6990 60 5 5 C320EHS 17700 8150 80 7 5 C365EHS 18700 9300 80 7 5 ...

Page 16: ...Antti Teollisuus Oy 16 408111 03 2019 Vacboost M13 Kaatoallas kuljettimella_Mittakuva Intake pit with conveyor see the instruction 408115 for more detailed dimensioning ...

Page 17: ...Antti Teollisuus Oy 17 408111 03 2019 Vacboost M13 C 255 C 255_malli ...

Page 18: ...Antti Teollisuus Oy 18 408111 03 2019 Vacboost M13 C 320 C 320_malli ...

Page 19: ...Antti Teollisuus Oy 19 408111 03 2019 Vacboost M13 C 365 C 365_malli ...

Page 20: ...Antti Teollisuus Oy 20 408111 03 2019 Vacboost M13 C365 E A1500_3D C365 E A1500 ...

Page 21: ...Antti Teollisuus Oy 21 408111 03 2019 Vacboost M13 C 410 E 700_3D C410 E 700 ...

Page 22: ...Antti Teollisuus Oy 22 408111 03 2019 Vacboost M13 C410 E 1000_3D C410 E 1000 ...

Page 23: ...Antti Teollisuus Oy 23 408111 03 2019 Vacboost M13 C 410 E A1500_3D C410 E A1500 ...

Page 24: ...Antti Teollisuus Oy 24 408111 03 2019 Vacboost M13 C410 E 700 intake pit with conveyor C410 E 700 kaatoallas kuljettimella_3D ...

Page 25: ...Antti Teollisuus Oy 25 408111 03 2019 Vacboost M13 ...

Page 26: ...lves shall be come on the section s inlet side fac ing to the heater Before lifting the lowest section into place affix self adhesive sealing strips to the upper surfaces of the base Place the strip on the inner edge of the horizontal contact surfaces of the base and the section Provide all the joints with seals When inserting bolts into the holes in the joints between the sections put also the fi...

Page 27: ... get dirty and start transmitting wrong data Due to the above reason the sensor head should be cleaned from time to time Installing the elevator Assemble the elevator base at the side of the frame and bring it upright The standard A model elevators for the mobile dryer are delivered ready assembled An elevator that differs from the standard configuration shall be assembled according to the instruc...

Page 28: ...LEY D50 M12 A73992 2 0 54 2 A73993 BEARER FOR THE DIVIDER S WIRE CONTROL M12 A73993 1 5 48 3 A73994 WIRE CONTROL FOR THE DIVIDER M12 A73994 1 1 07 4 42426 SHUTTER FLAP FOR THE GRAIN PIPE 42426 4 0 5 5 111561 WASHER ZN 14 45X4 DIN440R 2 6 111550 WASHER ZN M10 DIN 125 2 7 102210 HEX BOLT ZN 10x25 DIN933 2 8 110560 NUT M10 DIN 934 10 9 111540 WASHER ZN M8 DIN 125 8 10 101810 HEX BOLT ZN 8x16 DIN933 8...

Page 29: ...o the control levers of the divider and on one side route the wires directly to the lower control unit and on the other side route them via the eyebolts to the other control lever avoiding too sharp angles See drawing Operating principle of the wire control Install the circulation pipes between the elevator and the dryer Make sure that the fall angle of the piping is 45 1 1 Operating principle of ...

Page 30: ...usty and contains debris in particular at the final phase of the drying process Therefore you should always try to route the outlet air pipe to the opposite side of the dryer building to the inlet of suction air to the dryer heater WARNING Debris in the suction air of the heater constitutes a fire hazard The following drawings present the installation of the air pipes Blow pipes C205 C255 C320 ...

Page 31: ...Antti Teollisuus Oy 31 408111 03 2019 Vacboost M13 C205 C255 C320 uunin putket C365 puhallin putket Heater pipes C205 C255 C320 Blow pipes C365 ...

Page 32: ...Antti Teollisuus Oy 32 408111 03 2019 Vacboost M13 C365 uunin putket Heater pipes C365 ...

Page 33: ...Antti Teollisuus Oy 33 408111 03 2019 Vacboost M13 D800 putket D800 pipes ...

Page 34: ...lace grates on top of the uppermost support beams When the stand is in the correct position check the posts and the horizontal beams for straightness and if requi red adjust them by using for example pieces of sheet metal Note Cross measuring in the vertical and horizontal directions Tighten the cross braces A75781 as much as possible But be careful and do not make the blower stand oblique by pull...

Page 35: ...Antti Teollisuus Oy 35 408111 03 2019 Vacboost M13 Puhallinteline asentaminen ...

Page 36: ...ted to the opposite side of the dryer to the inlet air open ing of the dryer heater Debris in the inlet air of the dryer heater is a fire hazard Route down the debris piping for the pre cleaner on the side of the dryer Install the debris piping using the parts intended for this purpose The ventilation pipes D200 and the elbows of 45 and 90 degrees Support the piping at every 3 4 metres using for e...

Page 37: ...ator Pre cleaner Level guard Route the conductors to the electric centre and connect them to the inlet as marked in the conductor Attach the conductors to the cable ladders using cable ties You can hide the excess length of the conductor by folding it inside the trough Install the PTC sensor and the LTM thermostat to the air pipe coming from the heater Install the PTC sensor and the fire thermosta...

Page 38: ...vator 24 Signal light circulation failure 5 Inlet air temperature 15 Signal light for pre cleaner 25 Signal light overheating 6 Operating hour counter 16 Signal light for bottom screw 26 Signal light burner failure 7 Cooling timer 17 Signal light for feeder 27 Protective switches for motor 8 Elevator switch 18 Signal light for blower 28 Circuit breaker 9 Elevator switch 19 Signal light for the bur...

Page 39: ...stat which includes a temperature limiter and the after cooling system for the heater The LTM thermostat is installed in the inlet air pipe at a distance of 0 5 2 m from the heater Drill a hole of 19 mm for the thermostat in the pipe press the thermostat into the hole and fix it with screws SEE THE DRAWING ON PAGE 8 FOR THE INSTALLATION PLACE Set the temperature limiter 20 C above the maximum allo...

Page 40: ...pipe 5 into the sensor s holder and lock it by clamping the locking collar 4 on the capillary pipe and twisting it into the holder Set the operating temperature via the adjustment wheel 7 inside the fire ther mostat Set the operating temperature of the fire thermostat 10 C higher than the maximum temperature of the outlet air however to at least 50 C Ensure that the fire thermostat is active by de...

Page 41: ...gh the lead through gasket into the air pipe about 50 mm of the nylon pipe will be left out SEE THE DRAWING ON PAGE 8 1 4 Installing the upper limit sensor Upper limit Drill a hole of 45 mm in the top of the dryer or the storage silo and install in it the holder for the sensor pipe 2 Push the sensor pipe 3 into the grain space so that the feeler 4 comes at the desired height of the upper limit Loc...

Page 42: ...Also check the settings of the attenuated starter s in the drawing 2 1 Elevator Check the installation and connection of the underspeed guard for the elevator If the underspeed guard is elec tronic check also that the distance between the guard s sensor and the rotator plate is correct If the elevator is equipped with a back rotation preventer it must be removed before the test run Switch the sele...

Page 43: ...g the blower To check the direction of rotation do the following Make sure that the decoupling switch of the burner is switched on Turn the switch on the burner to position 0 Start the blower by turning the selector switch to position K Turn the burner switch in the electric centre to position 1 Then turn the switch on the burner to position 1 Wait until the burner motor starts Check the direction...

Page 44: ...h is in this position you can for example operate the elevator the filling conveyor or the discharge conveyor The position E is meant for filling and emptying of the dryer as well as for transferring the grain by some other means Position A This position is used for automated drying of the grain The drying phase is controlled by the value set on the outlet air temperature display and the cooling p...

Page 45: ...or will stop During filling phase the switch may stand in the posi tion 2 Then the elevator and the feeder will stop as soon as the upper limit switch is reached 3 1 3 Operating switches for other appliances The feeder the pre cleaner the bottom screw and the burner are controlled by means of the 0 1 switch 9 10 11 and 13 Stipulations The elevator and the bottom screw must be running before the fe...

Page 46: ...er 6 counts the operating time of the burner blower with an accuracy of 2 decimals The operating hour counter cannot be reset 3 3 Outlet air and drying temperature thermostats The thermostats for the outlet air temperature and the drying temperature 4 and 5 are used in the similar manner In its initial state the thermostat shows the current temperature Press the SET button d twice to show the set ...

Page 47: ...o circulate at least one round through the machinery during the cooling phase 3 4 2 Setting the cooling time Set the cooling time using the buttons 3 4 5 and 6 Usually you only need to press the buttons 4 and 5 since these buttons enable you to set the cooling time with an accuracy of ten minutes For example To set the cooling time to one hour and 30 minutes Start by pressing the buttons 4 and 5 r...

Page 48: ... feeder Increase the speed by means of the feeder s potentiometer until the buckets of the elevator start filling up but the screw in the bottom cone still will not congest The limiting factor of the mobile dryers C205 and C255 is the capacity of the elevator In the models C320 and C365 the capacity of the bottom screw is lower than that of the elevator See also the p 37 how to adjust the eccentri...

Page 49: ...ed and the burner has been switched off which means that the cooling phase has started 3 6 3 Signal light drying finished The signal light drying finished 23 will be illuminated when the drying phase in the automatic mode has been completed and all the appliances have been switched off 3 6 4 Level guard The signal light for the level guard 21 will be illuminated if the surface of the grain has rea...

Page 50: ...anual for the heater or the burner 3 7 Motor protection switches The motor protection 27 switches are being used in the motor outlet for motors with direct or attenuated start to protect the motor against overloading and the wiring against short circuiting The motor protection switch is on i e the motor is ready for operation when the black button is depressed as shown in the drawing A The motor p...

Page 51: ...delay after the blower has switched into the triangle mode 4 2 Drying and cooling 4 2 1 Drying the first batch When drying the first batch the exact cut off temperature of the outlet air may not yet be known If this is the case raise the setting of the outlet air thermostat so much that the thermostat will not cut off the drying process Follow the drying of the grain using for example a rapid mois...

Page 52: ...ner and the auxiliary appliances the elevator feeder pre cleaner and bottom suction fan to position 1 6 Turn the control switch to position A automatic operation 7 Press the Start button As the grain dries the temperature of the outlet air rises and as soon as the temperature set in the outlet tem perature thermostat is reached the burner stops and the cooling phase commences The cooling phase end...

Page 53: ...efeeder sspeedontheeccentricofthegearmotorisnotsettoohighforthefirstexperi mentswithgrain andthatthepotentiometerisatpoint1 Thismakesiteasiertoincreasethesettingsduringtheoperation check that there are no foreign objects such as for example pieces of board or other loose items inside the dryer check that the troughs of the feeders are in the closed position with the troughs of the feeders in the c...

Page 54: ...no grains of normal weight will fly to the outlet end For turnip rape slight over flight is allowed Keep an eye on how the drying proceeds Measure the moisture content from time to time Once the desired storage humidity is reached the setting of the outlet air channel thermostat shall be gradually decreased until the signal light for the burner goes out indicating that the burner has stopped The s...

Page 55: ... turnip rape 32 33 C moisture content 9 The values may vary from farm to farm but their order does not change Grass seeds Drying grass seeds requires special arrangements Tip the load into the filling hopper keeping pace with the eleva tor Moist seeds arch easily The pre cleaner shall not be used The circulation speed can be the same as with the grain Throttle the flow of the drying air until the ...

Page 56: ...tial batches close the drying section shutter doors so that no harmful vacuum will be gener ated inside the top tank Note If you increase the flow of air using the shutter doors you must also throttle the air flow on the suction side of the dryer heater blower so as to prevent the air pressure in the sections from rising adversely high the counter pressure must be the same as during conventional d...

Page 57: ...ember that the lower the relative humidity of the drying air the faster water evaporates from the corns One m of the dryer heater s suction air at a temperature of 10 C and with relative humidity of 90 contains 8 g of water When iy is heated to 70 C it expands by about 50 This amount of air still contains the same 8 g of water corresponding to the relative humidity of 2 7 The air almost sucks mois...

Page 58: ...rtain situations reduce the air amount even if there is no true need to raise the temperature The aim is to make the air flow through the grain layers sufficiently slowly If the air is flowing too fast it may not be able to evaporate the amount of water entirely that it otherwise would be able to absorb If the air leaves the heater too dry i e too hot useful heat energy will also be wasted If you ...

Page 59: ...drying from 19 to 14 Avoid drying partial batches because then the output will also be partial and the output will be reduced The settings of the oil burner affect the thermal efficiency directly The adjustments of the burning air must be cor rect If you change nozzles or change the oil pressure readjust the burning air flow Assign a specialised oil burner workshop for maintenance of the burner at...

Page 60: ...tion 0 no supply of air to the burner refer to the Installation and Instruction Manuals for the dryer heater and the oil burner for more detailed mal function tables If the signal lights for the drying and the cooling phases in the automatic centre are illuminated simultaneously while the selector switch is in position MANUAL and when the switch is turned into position AUTOMATIC the burner stops t...

Page 61: ...t the rodents from eating the bucket belt GUARANTEE The guarantee period for the Antti dryers is one 1 operating season The guarantee covers defects in material and workmanship Separate guarantee terms issued by the respective importer apply to the electric motors A prerequisite for validity of the guarantee is that the instructions issued by the manufacturer and the valid regula tions have been f...

Page 62: ...0 1 600 6 59 4 433 53 5 80 Mobile dryer C320 2 3 5 3245 10 2455 6 2255 6 1210 1 600 6 72 1 489 65 97 Mobile dryer C365 3 3 6 3245 10 3610 6 3410 6 1210 1 600 6 87 3 553 78 5 117 Cladding CLADDING OF THE WAGON These instructions are an addition to the instructions for cladding the diagonal air connection on a mobile dryer See the instruction manual 408061 for the Stand Alone dryer for more detailed...

Page 63: ...cladding plates Cut the end plate 1 pcs of the drying section part 1 at its bottom end as shown in the picture You can cut the triangle plate part 2 from the same plate The top plate for the diagonal part is cut from the profile plate 2 part 3 Lisäpeltien asettelu ...

Page 64: ...Antti Teollisuus Oy 64 408111 03 2019 Vacboost M13 ...

Page 65: ...g inner corner strip 150 x 150 L 2000 3 3 Cladding skirt strip 110 x 15 L 2000 7 4 Cladding extension strip 60 x 20 x 60 L 2000 3 5 Cladding cladding plate 6 Stiff insulation wool 30 mm 7 Cladding outer corner strip diagonal joint L 1350 2 8 Cladding inner corner strip diagonal joint vinoliitäntä L 1085 1 refer to the separate table for required quantity and length ...

Page 66: ...ttachment strips of the cladding Fix the attachment plate A75807 and the C strip A75806 to the diagonal part of the air channel end using self tapping screws 4 8x13 Install the insulation wool between the attachment plate A75807 and the air channel end Verhoilu Vaihe 1 ...

Page 67: ...Antti Teollisuus Oy 67 408111 03 2019 Vacboost M13 Bend the C strip A75806 according to the shape of the air duct and fix it using self tapping screws Verhoilu Vaihe 2 ...

Page 68: ...ate to the same shape with the air duct strips Bend the triangle part of the plate upright in accordance with the edge of the opening in the end plate of the drying section part 1 Install the plate 60 mm above the lower edge of the air channel end in the same manner as the side plates The distance of the centre seam of the air duct joint from the notched edge is 540 mm The plate 1 shall be bent to...

Page 69: ...all the cover strips A75808 on the side plates of the air joint against the attachment strips Fix them at their sides using metal roofing screws A profiled plate will be placed against the upper surface so do not use this surface for fixing Verhoilu Vaihe 4 ...

Page 70: ... 408111 03 2019 Vacboost M13 Fix the plate 3 with its lower edge level with the other plates Shape the corner strips part 7 into a suitable form and install them in place Do not fix them near the upper edge Verhoilu Vaihe 5 ...

Page 71: ...i Teollisuus Oy 71 408111 03 2019 Vacboost M13 Push the inner corner strip 8 behind the plate coming down from the top against the edge of the cut off notch Fix it with metal roofing screws Verhoilu Vaihe 6 ...

Page 72: ...eollisuus Oy 72 408111 03 2019 Vacboost M13 Shape the lower end of the corner strip 1 into a suitable form and fix it with metal roofing screws Install last the skirt strips in the lower edge Verhoilu Vaihe 7 ...

Page 73: ...x 358 0 2 7744777 declares that ANTTI VACBOOST MOBILE DRYER M13 Valid for machines from serial number MT40000 conforms with the provisions of the following directives Machine Directive 2006 42 EC Electro Magnetic Compatibility Directive EMC 2004 108 EC Kuusjoki 21 02 2017 Kalle Isotalo Managing Director Compiler of technical file ANTTI TEOLLISUUS OY Koskentie 89 25340 KANUNKI SALO ...

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