APPENDICES
80
°C
0
1
2
3
4
5
6
7
8
9
4.5
26109
25400
24712
24045
23399
22771
22163
21573
21000
20445
10
19906
19383
18876
18383
17905
17440
16990
16553
16128
15715
15.5
15314
14925
14548
14180
13823
13477
13140
12812
12494
12185
21.1
11884
11592
11308
11032
10763
10502
10248
1000
9760
9526
26.7
9299
9078
8862
8653
8449
8250
8057
7869
7685
7507
32
7333
7165
7000
6839
6683
6531
6383
6238
6098
5961
37
5827
5697
5570
5446
5326
5208
5094
4982
4873
4767
44
4663
4562
4464
4368
4274
4183
4094
4006
3922
3839
49
3758
3679
3602
3527
3453
3382
3312
3244
3177
3112
55
3048
2986
2925
2866
2808
2752
2697
2643
2590
2538
60
2488
2439
2391
2344
2298
2253
2209
2166
2124
2083
65.5
2043
2004
1966
1928
1891
1856
1820
1786
1753
1720
71
1688
1656
1625
1595
1566
1537
1509
1481
1454
1427
76
1402
1376
1351
1327
1303
1280
1257
1235
1213
1191
82
1170
1150
1129
1110
1090
1071
1053
1035
1017
999
88
9 82
965
949
933
917
901
886
871
857
842
93
828
814
801
788
775
762
749
737
725
713
In Degrees C
Sensor Resistance at Various Temperatures
Example: If water temperature is 26.7
°
C, then the resistance through the sensor would be 8449 (see shaded area).
NOTE: Sensor resistance increases as the temperature falls.
Page 26
SERVICE PROCEDURE D24-I
Thermostat Circuit Testing
Upper thermister location
(applicable models)
Lower thermister
access located inside
control box.
Sensor Resistance Testing
Upper Sensor
1. Determine resistance value of upper sensor. Test across
grey wires.
2. Draw quart of water off T&P valv e. Using a thermometer,
determine water temperature.
3. Use table below to verify correct resistance per water
temperature measured.
Lower Sensor:
1. Determine resistance value of lower sensor. Test across
center wire (common) to each outside wire. Resistance of both
thermisters in the lower sensor should be close to each other.
If the resistance values for both thermisters are not close to
each other, replace the lower sensor. The dual thermisters are
used to provide high limit protection in case the thermostat
circuit fails to shut off the water heater.
2. Draw quart of water off
Drain Valve.
Using a thermometer, determine water temperature.
3. Use table below to verify correct resistance per water
temperature measured.
Are readings
correct?
N
Replace
thermister
Y
Check harness
continuity.
Continuity okay?
Y
Replace
control board
Replace
harness
N
CAUTION
Be Carefu l When Making Resi st ance
Measurem ents Not to Damage or
Deform Conne ct or s o r Co nne ct or Pi ns .
Conditions: Upper or Lower Sensor Reading
Faulty, High Water Temperature, or suspect
thermostat is not accurate.
Checking resistance of
upper sensor
Checking resistance of
lower sensor (center and
outside pins)
10
11
Summary of Contents for 24/39
Page 11: ...11 INSTALLATION SECTION 3 Standard Range Hi FloRange Fig3a Fig3b ...
Page 19: ...19 INSTALLATION SECTION 3 Fig 6A Fig 7 ...
Page 23: ...23 INSTALLATION SECTION 3 WATER CONNECTIONS Fig 9 Fig 10 ...
Page 26: ...26 INSTALLATION SECTION 3 WATER CONNECTIONS Fig 13 Fig 14 ...
Page 29: ...29 INSTALLATION SECTION 3 WATER CONNECTIONS Fig 17 Fig 18 ...
Page 52: ...52 PARTS LIST AND ILLUSTRATIONS SECTION 9 Hi Flo Models 62 341 and 54 418 440 ...
Page 93: ...93 Notes ...
Page 94: ...94 Notes ...
Page 95: ...95 Notes ...