Ampcontrol ABCM User Manual Download | Manualshive

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Revision: 5

– March 2020

Designed and manufactured in Australia by Ampcontrol Electronics Pty Ltd

ABCM BATTERY CHARGER

User Manual

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Summary of Contents for ABCM

Page 1: ...A Revision 5 March 2020 Designed and manufactured in Australia by Ampcontrol Electronics Pty Ltd ABCM BATTERY CHARGER User Manual ...

Page 2: ...refully read the message that follows and inform other operators CAUTION This safety alert symbol identifies important information to be read in order to ensure the correct sequence of work and to avoid damage or even destruction of the equipment and reduce any potential risk of injury or death to personnel Supplementary information not directly affecting safety or damage to equipment Carefully re...

Page 3: ... has been carefully checked and is believed to be entirely reliable with all of the necessary information included AMPCONTROL PTY LTD reserves the right to make changes to any products described herein to improve reliability function or design and reserves the right to revise this document and make changes from time to time in content hereof with no obligation to notify any persons of revisions or...

Page 4: ...STALLATION 9 3 1 General Warnings 9 3 2 Mandatory Installation Practices 9 4 ABCM BATTERY CHARGER OVERVIEW 10 4 1 Mechanical Arrangement 11 4 2 Electrical Connections 11 4 3 System Description 12 4 4 System Components 12 5 COMMISSIONING AND CALIBRATION 13 6 OPERATION SUMMARY 14 6 1 Display 14 6 2 Indication LEDs 15 6 3 Settings and Calibration 15 6 4 Alarms 16 7 TROUBLESHOOTING 17 8 SERVICE MAINTE...

Page 5: ...d the manufacturer s warranty and may compromise the integrity of the system into which it is installed and other connected equipment 1 1 2 Equipment Knowledge Experience with or understanding of this equipment is essential for the safe installation and removal of the equipment Therefore in case of a question on how to safely proceed contact Ampcontrol immediately 1 1 3 Manual Handling Precautions...

Page 6: ...s for safety reasons reconnect these terminals with care The batteries are delivered filled charged and ready for connection No operation such as filling commissioning or other type is required They need only be connected as required by the particular application If the batteries were delivered separately from the cabinet install them in the cabinet starting from the lowest level first to ensure s...

Page 7: ...ound to be damaged or has been modified away from its published specification must not be used Please contact Ampcontrol if the equipment is suspected to be different than that ordered or if it does not match the published specifications 2 3 Storage after Delivery Where equipment is not to be installed immediately proper storage is important to ensure protection of equipment and validity of warran...

Page 8: ...te of the units and hence it is important to store the batteries in a fully charged condition in a cool dry environment The batteries will come already installed in the battery cabinet for smaller assemblies but could be shipped separately for larger units If batteries are received already installed ensure that the positive cable remains in the same way at it is shipped that is disconnected and in...

Page 9: ... will properly perform the required functions within the system design It is important to understand how the battery charger is intended to interact with other equipment within a system For safe and reliable use it is crucial that neither the charger s logical operation nor its signalling be compromised by incompatibilities with connected equipment 3 1 4 Modifications of any form to the ABCM Batte...

Page 10: ...rehensive logging of system status allows trending of data to increase system efficiency Key Features Modular design Ethernet connectivity for local or remote monitoring Manual automatic and interval Boost charge modes High resolution colour display for metering alarm messages and parameter configuration LEDs for local visual alarms Comprehensive logging SD Card slot for setup and downloading even...

Page 11: ...20 The ABCM Battery Charger enclosure includes the battery charger modules and shelving to store batteries An example of the arrangement and size of two types of battery charger enclosure is shown in Figure 1 Section 9 Specifications outlines the dimensions of all typical ABCM Battery Charger enclosures Figure 1 ABCM battery charger enclosure larger left and smaller right 4 2 Electrical Connection...

Page 12: ...tection for over and under voltage earth fault short circuit and over temperature Figure 2 details a block diagram of the charger network Figure 2 ABCM Battery Charger network block diagram 4 4 System Components The ABCM Battery Charger utilises third party components to provide control and monitoring of the charger operation 4 4 1 Controller Unit The controller unit provides the user with a high ...

Page 13: ...mmissioning checklist but should be considered to be a minimum set of tests 5 1 1 Commissioning 1 Open all circuit breakers 2 Turn on DC power supply and close battery circuit breaker 3 The controller should now power up and the high resolution display will show the Status Mode screen 4 Close the AC input power circuit breaker 5 This will activate the rectifier system and start to charge the batte...

Page 14: ...re the parameters of system components A PIN code is required to change the settings of the device The default PIN is 0003 which should be changed 6 1 3 Navigation Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 6 front keys Press on the Enter key to change from Status Mode to Menu Mode and to select options enter values Press the...

Page 15: ...oader Mode 6 3 Settings and Calibration 6 3 1 Changing Settings and Calibration All settings are made in the factory prior to shipping Most of these settings are made to suit customer specifications at the time of purchase however there are some functions that the user may vary to suit the applications This can be facilitated from the Menu Mode on the display or remotely using the Ethernet connect...

Page 16: ...ows for monitoring of a number of system parameters Major and Minor alarm levels can be configured for these system parameters and some examples of these parameters are listed below All average and peak levels on analogue values are automatically logged in the Event Log Major and Minor alarms will energise when healthy Temperature alarm and EL alarm will energise when unhealthy All outputs can be ...

Page 17: ... Fail Low Incoming AC supply has been turned off Restore AC supply Rectifier Error Internal fault with the rectifier Replace rectifier with a spare Contact Ampcontrol for further information Minor Fault Alarm Battery Voltage Minor high Check controller settings Replace controller or rectifier Battery Voltage Minor Low Batteries are not receiving charge Restore power to the rectifiers Battery Quali...

Page 18: ... restraints are in good order and correctly fitted Check that labels on equipment wall boxes and cables are present and in good condition especially certification labels Check that no modifications have been carried out to installed equipment 8 1 2 Hands On Detailed Inspections A more detailed inspection would include all of the elements of a visual inspection plus some checks that cover the integ...

Page 19: ...harger rated current Environmental Temperature Compensation 10 to 60 C continuous battery life will be shortened at temperatures above 40 C Humidity Operating 20 to 90 RH non condensing Storage 10 to 95 RH non condensing Mechanical Relay Contacts 6 x NO or NC Rating 2A 75V Enclosure Dimensions 12 to 48VDC 100Ah 1575mm H x 600mm W x 320mm D 48VDC 200Ah 1575mm H x 600mm W x 550mm D 108VDC 100Ah 1800...

Page 20: ...A APPENDIX A DRAWINGS ...

Page 21: ...11 03 2020 9 25 ...

Page 22: ...11 03 2020 9 25 ...

Page 23: ...B APPENDIX B CHARGER CONNECTION INSTRUCTIONS ...

Page 24: ...con Laboratories CP210X to UART Bridge Installer 9 Click CLOSE once the program has been installed successfully 2 CONNECTING THE ABCM BATTERY CHARGER USING WINDOWS 7 2 1 Configuring the Compack Controller 1 Connect power to the Compack Controller 2 Disconnect laptop from the local network 3 Connect the Compack Controller to the laptop using an RJ45 cable 4 Open the EVIP application 5 Record the co...

Page 25: ...T Configuring the IP Address section 2 2 Configuring the PowerSuite software 2 4 Reconnecting after configuration 1 Check the IP Address hasn t been changed on the Compack Controller by following section 2 1 2 Check your computer setup by following section 2 2 3 Start PowerSuite application 4 Click on the CONNECT button top left on the PowerSuite toolbar 5 Select the ABCM Network in the Site Manag...

Page 26: ...cause the system to become nonoperational 4 Click OK 3 3 Configuring PowerSuite 1 Start the PowerSuite application 2 Click on the CONNECT button at the top left on the PowerSuite toolbar 3 Select Network in the Site Manager window 4 Click on the Add Site icon green 5 Change the Description to ABCM 6 Change the Control Unit IP Address to the IP Address of the Compack Controller for example IP Addre...

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