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the eye should be visible above ground.  
Avoid waterlogged soils which have poor holding and 
anchor below the frost level. 

Low Temperature Operation:

 Plastic materials do not  

perform well in extreme cold, becoming  brittle and  
breaking. This applies to wind turbine blades, whether  
glass filled or not. Operation at around 0°C should not be  
a problem, but most materials are vulnerable at –20°C and 
cannot be warranted to survive indefinitely.  
Pacific ’s glass filled polypropylene blades, moulded with 
large sized fibres in a compression process, are superior to 
nylon, carbon polymer or other plastics in this respect.  
However, when ice factors are also considered, the  
prediction of blade reliability is even more difficult. 
Other materials are also suspect. Examples are Nitrile 
used in exposed seals and “O” rings and basic PVC cable 
sheathing.  
For this reason Pacific uses Neoprene and Viton™  
components where possible and "Arctic" grade PVC  
Grease used in sealed bearings allows performance to 
(minus) -30°C or below, but component tolerances (ball 
and ring) can lead to greater friction and increased wear 
causing reduced bearing life. 

Lightning:

 Directly earth all metalwork. Bury output 

cables (½m depth) between mast and battery position for 
better protection than suspending in air. Either run cabling 
through plastic conduit or use a type specified for burying.
                                               

 

CHOICE OF MOUNTING:  (Boat based) 
a)

 On an extended. stayed pole on the stern of a boat.  

    see Figure. 9 

b)

 On a bracket on the. Mizzen of a yacht, see Figure 3 

c)

 At the main or mizzen masthead of a yacht.       

d)

 On a custom made welded pushpit structure, "A" 

frame, gantry etc. 

PACIFIC STERN MOUNT

 (for Marine use) 

Very careful attention must be given to the strength and 
integrity of the mounting. This should be capable of 
withstanding a peak horizontal load of 120kg (250lbs). 
Note. The mounting pole should be vertical. The space 
between the blade tips and the mounting pole must be left 
clear, i.e. no clamps or other items should diminish this 
clearance. The pole base should be mounted where the 
structure is very rigid. The mounting should not rest on a 
resonant surface such as the centre of a cabin roof since 
this may transmit any vibration making the machine 
audible inside. 

a)

 

Check. 

Ensure that a complete and undamaged set of 

parts has been received. 

b) Pole position.

 The pole base fixing may be moved to 

one side provided that, when viewed from above, the 
angle between the strut and either wire is greater than 45 
degrees. 

c)

 

Pole assembly. 

Using the joiner tube and M6 x 12 

screws and shakeproof washers, assemble the poles . 
A thread locking solution (e.g. Loctite 222) will stop 
screws shaking loose due to long term vibration.  
It may be easier to feed the cable through the poles as they 
are assembled. 

d)

 

Feet. 

Using the M8 x 65 bolt, washers and nut, fix the 

feet to the pole end and screw down the feet.  
The feet should be arranged so the pole can pivot in line 
with the strut. This usually means aligned fore and aft 
unless the pole is off-centre. 

e) Stay Wires. 

Having assembled the poles with joiner 

tubes, site the pole and attach the two stay wires with the 
yoke in place on the pole. Find suitable points for the stay 
wire base fixings, allowing  for the fact that these will be 
under considerable tension in use.  
"Bottle screws" are suggested as a tensioning method.  

Figure 9. Stern Mount Kit 

f) Backstay strut. 

File the groove in the strut pole end 

and clamp shell to accommodate the backstay wire 
diameter less 0.5mm. Cut the strut pole to length required. 
Drill the hole for the strut to yoke bolt in situ to ensure 
correct orientation of holes. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

             
 

                

 

 

 

 

 

 

 

Summary of Contents for Pacific 100

Page 1: ...double check polarity before final connection CABLE COLOURS BROWN Positive BLUE Negative CHARGE CONNECTION POINT The Pacific Output must go straight to the batteries If the Pacific is connected on the DOWNSTREAM loads side of the battery isolator switch it leaves scope for damage to electrical equipment Under these conditions it is possible to run the Pacific whilst the battery is isolated This ca...

Page 2: ...give optimum performance A small timing mark is made at the junction of the case halves to allow accurate re assembly The alternating current output of the stators is rectified by two bridge rectifiers one per stator The DC output of the two rectifiers is paralleled and passes to two carbon brushes mounted in brush holders located on the sides of the lower body section The carbon brushes carry the...

Page 3: ... may stand raise this base accordingly Carton contains Top Pole 1200mm 2 x 8 5mm holes one end 1x 8 5mm hole at other end 2 x 10 5mm holes Bottom Pole 1200mm 2 x 8 5mm holes one end 2 x 8 5mm at other end Strut Pole 970mm 25mm OD Stay wires two terminated by thimbles and D ring nuts Hardware kit containing yoke two angle feet backstay clamp shell anodised aluminium alloy tube joiner Strut yoke joi...

Page 4: ...s Usually galvanised steel wire protected by plastic sheath and fitted with end thimbles Do not use a material that will stretch or deteriorate Three equally spaced guys 120 will assist raising and lowering the assembled mast A high mast will require intermediary guying The top guys hold the mast upright the lower prevent it from buckling The top fixing point should allow for minimum overhang of t...

Page 5: ...trength and integrity of the mounting This should be capable of withstanding a peak horizontal load of 120kg 250lbs Note The mounting pole should be vertical The space between the blade tips and the mounting pole must be left clear i e no clamps or other items should diminish this clearance The pole base should be mounted where the structure is very rigid The mounting should not rest on a resonant...

Page 6: ...ion box connector etc and the battery area should be clipped at regular intervals to the structure for safety and a neat job d Protecting the System The simplest possible arrangement feeds the power from the Pacific directly to the battery via an in line fuse rated at 10 Amps 5 Amps 24V System in the positive line next to the battery e Wiring Options in Fig 4 two optional components have been adde...

Page 7: ...tpoint V low 13 6 13 6 Setpoint V high 14 0 14 0 14 0 Equalisation V 0 4 0 4 0 4 MODEL 24 S M1B S M3B D M1B Source 1 1 2 Source Power W 100 100 2 x 100 Programme M M M Battery Banks 1 3 1 Setpoint V low 27 2 27 2 Setpoint V high 28 0 28 0 28 0 Equalisation V 0 8 0 8 0 8 WIRING Use suitably insulated cable of 1 5 sq mm 16 AWG between regulator and battery for single source systems 2 5 sq mm 14 AWG ...

Page 8: ...multimeter to be installed in line In this way currents into and out of the regulator can be observed Do not remove battery connections since regulator operation depends on a very small supply current If the regulator is suspect then it can be temporarily bypassed by connecting the source positive direct to a battery positive The negative connections are common and do not need disturbing unless re...

Page 9: ...electrical connections to the battery as shown in the electrical section Insert the fuse or fuses in their carriers CAUTION Fit the tail vane first If you fit the wind turbine first the machine will turn out of control and be a danger to approach c Tail Vane Clamp the tail vane using the M8 x 25 screws washers and lock nuts d Wind turbine Assemble the blades to the hub with the concave or hollow s...

Page 10: ...10 Fig 8 ...

Page 11: ... international size 332 25 Spiral retaining ring 26 Pivot 27 V seal neoprene 28 Output cable tinned stranded copper flex twin 1 5sq mm arctic grade PVC sheath three metres length 29 Mounting pole 30 Socket Cap Screw M8 x 16 shakeproof washer 31 Cable gland with flexible tail 32 Brush cap brush O ring seal international size 012 neoprene brush holder spring connector 2 of each 33 Suppressor metal o...

Page 12: ... nut has a left handed thread and so is rotated clockwise to remove Pull the hub away from the machine and give a very careful tap on the end of the shaft with a rubber faced mallet if necessary If difficulty is encountered in removing the hub from the shaft avoid hammering on the shaft end Ampair offer a purpose made puller d Remove the tail vane e Feed some excess cable length up the pole f Remo...

Page 13: ...oor wiring connections Inspect all the screw terminals in the Pacific circuit for signs of fatigue or corrosion b Sticking brushes or associated brushgear contact problems See Pivot Section c Faulty Rectifiers The rectifiers and metal oxide varistor should last the life of the machine The most likely cause for their demise is accidental reverse polarity connection of Pacific to battery If this is ...

Page 14: ... damage is unlikely but sometimes occurs due to corrosion or other mechanical problems Considerable force is necessary to break the adhesive bond between the rotor and shaft and a bearing press with guide tools to protect the shaft is needed Rotor shaft assemblies can be returned for replacement Stator failure only normally occurs due to salt water immersion Any accident causing this necessitates ...

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