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INSTALLATION 
At initial start-up, allow a gap of 1 min. for circuit 
timing functions to become active.

 

CHARGE CONTROL Protecting the system

 

Fuse Warning

 - Never omit fuses, simple in-line fuse 

carriers may be used, they protect your system from 
excessive battery currents in the event of a serious 
electrical fault. 

If they keep blowing, find out why.

 

Fuses = 10A - 12V systems : 5A - 24V systems. 

All multistage regulators are internally protected by an 
SAE cartridge fuse. These are not substitutes for battery 
protection fuses. The fuses must be next to the battery 
terminals since, in the event of a fault, the batteries would 
source the fault current. Check and double-check 
polarities before making connections, insert the fuses in 
the fuse carriers last of all. 

Corrosion: 

This is the enemy of all electrical 

connections, especially in marine environments. Site 
regulators in a weather proof location, as dry as possible 
and splash proof. Inspect all terminations and connections 
for signs of corrosion. Rectify by cleaning, remaking etc. 
Use tinned copper wire for extension leads to prevent 
corrosion spreading inside cable insulation. 

Operating Problems: 

A digital multimeter is useful for 

checking operation/fault finding if no permanent 
monitoring instruments  are used.  
Battery voltage levels and those of the charging source 
can be read directly. Charging current readings will 
require the multimeter to be installed in line. In this way 
currents into and out of the regulator can be observed. Do 
not remove battery connections since regulator operation 
depends on a very small supply current.  
If the regulator is suspect then it can be temporarily 
bypassed by connecting the source positive direct to a 
battery positive. The negative connections are common 
and do not need disturbing unless regulator replacement is 
necessary.  
Use the multimeter continuity range to confirm all cable 
runs are low resistance. 

Operation: 

When installed, the generator and regulator 

will run and maintain the batteries automatically.  
The unit may be run in conjunction with any other charge-
source with no known interactive problems.  
Regular battery inspection and topping up must still be 
carried out to obtain maximum battery life. 

 

FAULTY REGULATOR 

Stop the wind turbine from turning & tie off before 
disconnecting any cables. Do not remove battery 
connections when generator is supplying charge current, 
as this can destroy the regulator! 
If the regulator is suspect, then it can be temporarily 
bypassed, i.e. connect the Pacific  directly to the battery 
terminals observing correct polarity. If this reinstates 
correct charging, then the regulator must be serviced or 
replaced.  
Regulators draw a small current (typically 1mA at 12V) 
from the battery to activate the sense and control circuits. 

Without this connection the regulator will be 
inoperative

 

 
 
 
 

 

IN-LINE 
FUSE 
12V-10A 
24V-5A 

IN-LINE 
FUSE 
12V-10A 
24V-5A 

IN-LINE 
FUSE 
12V-10A 
24V-5A 

 

BATTERY 

 

 

S-M1B 

 

   S-M3B 

 

 

BATTERIES 

 

 

 

 

   D-M1B 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY 

 

 

 

 

BATTERY 

 

 
 


 
 

Fig 6 

Summary of Contents for Pacific 100

Page 1: ...double check polarity before final connection CABLE COLOURS BROWN Positive BLUE Negative CHARGE CONNECTION POINT The Pacific Output must go straight to the batteries If the Pacific is connected on the DOWNSTREAM loads side of the battery isolator switch it leaves scope for damage to electrical equipment Under these conditions it is possible to run the Pacific whilst the battery is isolated This ca...

Page 2: ...give optimum performance A small timing mark is made at the junction of the case halves to allow accurate re assembly The alternating current output of the stators is rectified by two bridge rectifiers one per stator The DC output of the two rectifiers is paralleled and passes to two carbon brushes mounted in brush holders located on the sides of the lower body section The carbon brushes carry the...

Page 3: ... may stand raise this base accordingly Carton contains Top Pole 1200mm 2 x 8 5mm holes one end 1x 8 5mm hole at other end 2 x 10 5mm holes Bottom Pole 1200mm 2 x 8 5mm holes one end 2 x 8 5mm at other end Strut Pole 970mm 25mm OD Stay wires two terminated by thimbles and D ring nuts Hardware kit containing yoke two angle feet backstay clamp shell anodised aluminium alloy tube joiner Strut yoke joi...

Page 4: ...s Usually galvanised steel wire protected by plastic sheath and fitted with end thimbles Do not use a material that will stretch or deteriorate Three equally spaced guys 120 will assist raising and lowering the assembled mast A high mast will require intermediary guying The top guys hold the mast upright the lower prevent it from buckling The top fixing point should allow for minimum overhang of t...

Page 5: ...trength and integrity of the mounting This should be capable of withstanding a peak horizontal load of 120kg 250lbs Note The mounting pole should be vertical The space between the blade tips and the mounting pole must be left clear i e no clamps or other items should diminish this clearance The pole base should be mounted where the structure is very rigid The mounting should not rest on a resonant...

Page 6: ...ion box connector etc and the battery area should be clipped at regular intervals to the structure for safety and a neat job d Protecting the System The simplest possible arrangement feeds the power from the Pacific directly to the battery via an in line fuse rated at 10 Amps 5 Amps 24V System in the positive line next to the battery e Wiring Options in Fig 4 two optional components have been adde...

Page 7: ...tpoint V low 13 6 13 6 Setpoint V high 14 0 14 0 14 0 Equalisation V 0 4 0 4 0 4 MODEL 24 S M1B S M3B D M1B Source 1 1 2 Source Power W 100 100 2 x 100 Programme M M M Battery Banks 1 3 1 Setpoint V low 27 2 27 2 Setpoint V high 28 0 28 0 28 0 Equalisation V 0 8 0 8 0 8 WIRING Use suitably insulated cable of 1 5 sq mm 16 AWG between regulator and battery for single source systems 2 5 sq mm 14 AWG ...

Page 8: ...multimeter to be installed in line In this way currents into and out of the regulator can be observed Do not remove battery connections since regulator operation depends on a very small supply current If the regulator is suspect then it can be temporarily bypassed by connecting the source positive direct to a battery positive The negative connections are common and do not need disturbing unless re...

Page 9: ...electrical connections to the battery as shown in the electrical section Insert the fuse or fuses in their carriers CAUTION Fit the tail vane first If you fit the wind turbine first the machine will turn out of control and be a danger to approach c Tail Vane Clamp the tail vane using the M8 x 25 screws washers and lock nuts d Wind turbine Assemble the blades to the hub with the concave or hollow s...

Page 10: ...10 Fig 8 ...

Page 11: ... international size 332 25 Spiral retaining ring 26 Pivot 27 V seal neoprene 28 Output cable tinned stranded copper flex twin 1 5sq mm arctic grade PVC sheath three metres length 29 Mounting pole 30 Socket Cap Screw M8 x 16 shakeproof washer 31 Cable gland with flexible tail 32 Brush cap brush O ring seal international size 012 neoprene brush holder spring connector 2 of each 33 Suppressor metal o...

Page 12: ... nut has a left handed thread and so is rotated clockwise to remove Pull the hub away from the machine and give a very careful tap on the end of the shaft with a rubber faced mallet if necessary If difficulty is encountered in removing the hub from the shaft avoid hammering on the shaft end Ampair offer a purpose made puller d Remove the tail vane e Feed some excess cable length up the pole f Remo...

Page 13: ...oor wiring connections Inspect all the screw terminals in the Pacific circuit for signs of fatigue or corrosion b Sticking brushes or associated brushgear contact problems See Pivot Section c Faulty Rectifiers The rectifiers and metal oxide varistor should last the life of the machine The most likely cause for their demise is accidental reverse polarity connection of Pacific to battery If this is ...

Page 14: ... damage is unlikely but sometimes occurs due to corrosion or other mechanical problems Considerable force is necessary to break the adhesive bond between the rotor and shaft and a bearing press with guide tools to protect the shaft is needed Rotor shaft assemblies can be returned for replacement Stator failure only normally occurs due to salt water immersion Any accident causing this necessitates ...

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