background image

3.3 General recommendations………………………………………21 

    3.3.1 Generator maintenance……………………………………..21 

3.3.2 To clean the generator……………………………………....21

3.3.3 Engine maintenance………………………………………..22

3.3.4 Checking oil level………………………………………….22

3.3.5 Changing the oil…………………………………………....22

3.3.6 Replacing the spark plug…………………………………...23 

3.3.7 Spark arrestor………………………………………………24

3.4 Service air filter………………………………………………....24 

3.5 Valve clearance………………………………………………… 25

3.6 General………………………………………………………….25 

3.7 Long term storage……………………………………………… 25

3.8 Other storage tips……………………………………………….26

Section 4 – troubleshooting……………………………..27

4.1 Troubleshooting guide…………………………………….....27

Section 6 – notes ………………………………………...34
Section 7 – warranty……………………………………37

Section 5 - Circuit diagram.............................................29

Circuit diagram for  AG5500..............................................29
Circuit diagram for  AG6500..............................................30

Circuit diagram for AG7500...............................................31

Circuit diagram for AG8500...............................................32

Circuit diagram for AG9500...............................................33

Summary of Contents for AG series

Page 1: ...Owner s manual SAFETY ASSEMBLY OPERATION TROUBLESHOOTING WARRANTY Portable Generator AMICO POWER CORPORATION 13221 Spring Street Baldwin Park CA 91706 AG Series...

Page 2: ...2 3 How to Use the Generator 12 2 3 1 Grounding the generator 12 2 3 2 Connecting electrical Loads 13 2 4 Don t overload the generator 13 2 5 Wattage Reference guide 14 2 6 Before St arting the genera...

Page 3: ...7 Spark arrestor 24 3 4 Service air filter 24 3 5 Valve clearance 25 3 6 General 25 3 7 Long term storage 25 3 8 Other storage tips 26 Section 4 troubleshooting 27 4 1 Troubleshooting guide 27 Sectio...

Page 4: ...operation that may be hazardous if performed incorrectly or carelessly Observe them carefully Their definitions are as follows After this heading read instructions that if not strictly complied with...

Page 5: ...nsible for proper and safe use of the equipment We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment Using a generator indoors...

Page 6: ...surfaces and where it will not be exposed to excessive moisture dirt dust or corrosive vapors Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Do not permit smoking open flames sparks or heat...

Page 7: ...ical loads connected to receptacles AND with connected devices turned ON Start the engine and let it stabilize before connecting electrical loads Disconnect all electrical loads before shutting down t...

Page 8: ...ause possible injury or death Permit only responsible and capable persons to operate or maintain this equipment Potentially lethal voltages are generated by these machines Ensure all steps are taken t...

Page 9: ...er use the generator or any of its parts as a step Stepping on the unit can stress and break parts and may result in dangerous operating conditions from leaking exhaust gases fuel leakage oil leakage...

Page 10: ...mply with regulations the occupational safety and health administration OSHA has established Also ensure that the construction of the generator or change controls which might create an unsafe operatin...

Page 11: ...ia MO65201 4 ASAE EP 3634 INSTALLATION AND MAINTENANCE OF FARM STANDBY ELECTRICAL SYSTEMS available from the American society of agricultural engineers 2950 Niles road St Joseph MI49085 5 NFPA No 30 F...

Page 12: ...tall the wheel bumpers as shown Insert an M6 bolt through the frame brackets Slide on the hub wheel and flat washer and then insert the cotter pin through the wheel axle hole Bend the cotter pin tabs...

Page 13: ...r for the operation of 240 volt AC 30 amp single phase 60hz electrical lighting appliance tool and motor loads 3 Circuit breakers AC each receptacle is provided with a push to reset circuit breaker to...

Page 14: ...t off valve between fuel tank and carburetor 16 Oil drain plug used to drain engine oil 17 Spark arrestor reduces fire hazard by containing sparks 18 Spark plug 19 Wheel Figure 3 control panel Figure...

Page 15: ...MINUTES Exhaust contains carbon monoxide a poison gas you cannot see or smell NEVER use in the home or in partly enclosed far from open windows doors vents and in an area that will not accumulate dead...

Page 16: ...60 Hz electrical loads add up the rated watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circui...

Page 17: ...that figure the running watts of all other connected loads The wattage reference guide is provided to assist in determining how many items the generator can operate at one time All figures are approxi...

Page 18: ...00 Oil fired space heater 85 000 Btu 225 Oil fired space heater 30 000 Btu 150 Paint sprayer airless 1 3hp 600 Paint sprayer airless handheld 150 Radio 50 to 200 Refrigerator 700 Slow cooker 200 Subme...

Page 19: ...lace generator on a level surface Clean area around oil fill and remove oil fill cap and dipstick Wipe dipstick clean Slowly fill engine with oil through the oil fill opening until it reaches the full...

Page 20: ...prevent gum deposits from forming in fuel system parts such as the carburetor fuel hose or tank during storage Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads...

Page 21: ...tance is felt Pull rapidly up and away When engine starts move choke lever to 1 2 CHOKE position until engine runs smoothly and them fully into RUN position If engine falters move choke back out to 1...

Page 22: ...e fuel valve 2 9 LOW OIL LEVEL SHUTDOWN SYSTEM The engine is equipped with a low oil level sensor that shuts down the engine automatically when the oil level drops below a specified level If the engin...

Page 23: ...el Btu content temperature altitude engine condition etc Maximum power decreases about 3 5 for each 1 000 feet above sea level and will also decrease about 1 for each 6 10 above16 60 ambient temperatu...

Page 24: ...unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must n...

Page 25: ...NGINE MAINTENANCE When working on the generator always disconnect spark plug wire from spark plug and keep wire away from spark plug 3 3 4 CHECKING OIL LEVEL See the before starting the generator sect...

Page 26: ...letely drained install oil drain plug and tighten securely Fill engine with recommended oil See before starting the generator for oil recommendations Wipe up any spilled oil Dispose of used oil at a p...

Page 27: ...estor screen is the reverse of the removal 3 4 SERVICE AIR FILTER The engine will not run properly and may be damaged if using a dirty air filter Clean the air filter once a year Figure 13 Clean or re...

Page 28: ...rage Never store engine with fuel in tank indoors or in enclosed poorly ventilated areas where fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other ga...

Page 29: ...nobstructed Store the unit in a clean dry place 3 8 OTHER STORAGE TIPS Do not store gasoline from one season to another Replace the gasoline can if it starts to rust Rust and or dirt in the gasoline w...

Page 30: ...Shorted generator circuit 1 Disconnect shorted electrical load Engine will not start or starts and runs rough 1 Dirty air filter 2 Out of gasoline 3 Stale gasoline 4 Spark plug wire not connected to s...

Page 31: ...uthorized service facility Engine lacks power 1 Load is too high 2 Dirty air filter 3 Engine needs to be serviced 1 See don t overload the generator 2 Replace air filter 3 Contact authorized service f...

Page 32: ...AG5500 29...

Page 33: ...AG6500 30...

Page 34: ...AG9500 31...

Page 35: ...AG8500 32...

Page 36: ...AG7500 33...

Page 37: ...s As the generator owner you should be aware that AMICO may deny any and or all warranty coverage or responsibility if your generator or all warranty coverage or responsibility if your generator or a...

Page 38: ...arranty the AMICO warranty shall apply Both the ECS warranty and the AMICO warranty describe important rights and obligations with respect to your new engine Warranty service can be performed only by...

Page 39: ...s required maintenance in the owner s manual shall be warranted for the ECS warranty period If any such part fails during the ECS warranty period if shall be repaired or replaced by AMICO according to...

Page 40: ...the expected dema nd for such parts 8 Any AMICO authorized and approved emission related replacement parts may be used in the performance of any ECS warranty maintenance or repairs and will be provide...

Page 41: ...B Ignition coils module 4 Air injection system A Pulse air valve 5 Exhaust system A Catalyst B Thermal reactor C Exhaust manifold 38...

Page 42: ...id by the purchaser owner This warranty applies only to Amico AG series portable generators and its not transferable from original purchaser Save your proof of purchase receipt If you do not provide p...

Page 43: ...accident misuse abuse negligence or improper use As with all mechanical devices the Amico engines and need periodic par s service and replacement to perform as designed This warranty will not cover r...

Page 44: ...g an implied warranty lasts so the above limitation may not apply to you AMICO S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART S AS STATED ABOVE IN NO EVENT SHALL AMICO BE LIABLE FOR ANY I...

Reviews: