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26   |   Model ta5000R Gas Purity Monitor

4.  Frequent power failures in the area where the analyzer is used are best 
taken care of by installing an uninterruptible power supply (UPS).  The 
UPS will supply power instantly from batteries when the main power is 
interrupted.  Proper power will be supplied for minutes or hours depend-
ing upon the size of the battery.  Since the ta5000R needs less than 5A of 
current, the UPS battery pack can be relatively small.

Support Gas Utilities Preparations

The ta5000R needs support gases in order to run properly.  Please refer 
to Specifications for detailed gas specifications for purchasing gases in 
cylinders. In order to achieve the low detection limits, it may be essential 
to further clean the gases with external purifiers.

General Notes on Regulators and Plumbing

Ultra High Purity (UHP) regulators and gauges are suggested for all in-
coming gas streams

Carrier gas should always flow through the ta5000R.  Do not use an 
automatic shut-off valve for the sample/carrier gas supply that would 
stop flow in event of power failure.  It is essential to always have flow 
through the RGD to prevent mercury build-up in the photometer cell 
and on the cell windows.  Mercury build-up will decrease sensitivity 
of the detector.  We recommend installing a spare carrier gas cylinder 
into the carrier gas supply line for the RGD.  The spare cylinder can 
be plumbed in through a tee in the line.  Use a shut-off valve to isolate 
the spare cylinder when not in use.  This extra cylinder provides a 
safety margin in order to maintain  flow through the analyzer.  

Im-

mediately order a new cylinder when the spare begins to be used.

 Use Cajon VCR fittings with gaskets to connect to UHP regulators.  
Do not use pipe thread fittings since they are not clean and are not 
leak-tight for Ametek’s trace gas analysis.

Suggested Hardware for Gas Connections

UHP Regulators for Carrier and Sample Gases

Dual stage stainless steel, 0 to 150 psig outlet with gauges and 1/16-inch  
VICI female fittings.

Nut and ferrule, 1/16-inch VICI

8 each required for use with the Analyzer.

Nut and ferrule, 1/8-inch VICI

1 each required for use in connecting the Actuator gas.

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CAUTION

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CAUTION

Summary of Contents for TRACE ANALYTICAL ta5000R

Page 1: ...TRACE ANALYTICAL MODEL ta5000R User Manual PN T900 017 Rev A Process Instruments Western Research 455 Corporate Boulevard Newark DE 19702...

Page 2: ...der or a recommendation to infringe upon any process patents OFFICES USA Delaware 455 Corporate Blvd Newark DE 19702 Tel 302 456 4400 Fax 302 456 4444 USA Pennsylvania 150 Freeport Road Pittsburgh PA...

Page 3: ...tion Gas Detection 12 Operating System 12 Specifications 15 Model designation and detection 15 Performance 15 Sample Gas supplies 16 Gases 17 Outputs 18 Com Ports 19 Paralle Printer Ports LPTI 20 Anal...

Page 4: ...p 33 Main Menu Screens 35 Page Screens 36 Systems Settings Page 37 Setting the Clock 37 Diagnostic Print Key 38 Temperature and Status Page 38 Calibration 39 Run Screen 40 Super User Mode 41 Temperatu...

Page 5: ...nguish It us ing class A B or C extinguishers If a purifier fire occurs Extinguish it using sand or an extinguisher intended for class D metal fires only Any purifiers installed in the analyzer are de...

Page 6: ...ater and while working on it All electrical connections adjustments or servicing of the ta5000R should be performed only by properly trained and qualified personnel All electrical connections material...

Page 7: ...nd to conserve our natural resources AMETEK recommends that you arrange to recycle this product when it reaches its end of life Waste Electrical and Electronic Equipment WEEE should never be disposed...

Page 8: ...itor is a technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection must be kept short A two inch...

Page 9: ...is on be aware that electric shock can occur Therefore only trained or otherwise qualified personnel should service the analyzer The analyzer is supplied with a 3 conductor power cord providing a pro...

Page 10: ...State a statement should appear on the documentation ac companying the equipment being returned declaring that the goods being returned for repair are American goods the name of the firm who purchased...

Page 11: ...by Ametek s Trace Analytical Functional Overview In order to achieve specified performance the ta5000R performs these primary functions Carrier Gas Purification A catalytic combustor is included as i...

Page 12: ...ation of carrier gases with reactive com pounds such as sulfides chlorides and aromatics will irreversibly impair reactivity and will necessitate bed replacement Care should be taken to bypass the ins...

Page 13: ...d HP parallel printer interface located on the rear panel With optional interface kits two components may be assigned to separate trend channels to provide a continuous signal proportional to the con...

Page 14: ...14 Model ta5000R Gas Purity Monitor This page left blank...

Page 15: ...mit H2 ppb CO ppb Nitrogen ta5000R N2 3 3 Argon ta5000R Ar 3 3 Helium ta5000R He 3 Oxygen ta5000R O2 3 3 Propylene ta5000R 5 Ethylene ta5000R 5 Air ta5000R 5 5 Can be detected when specified with Heli...

Page 16: ...ity 2 regulator required Return Pressure Atmospheric vent is optimal 0 5 psig maximum Flow Rate 20 cc min minimum sample bypass at 50 cc min Temperature 60 to 100 F 16 to 38 C optimum when maintained...

Page 17: ...inch VICI compression fitting Uses Sample Inlet Inlet Pressure Range 70 to 150 psig 4 8 to 10 2 bar Gas Type CDA dewpoint 65 C Calibration Gas Inlet Fitting 1 16 inch VICI compression fitting Uses Sam...

Page 18: ...nt from port 2 of the ta5000 automatically at the end of every run The format used is called Comma Separated Variable or CSV This format is one of the common MS EXCEL formats The fields within each re...

Page 19: ...t Error 1 Er ror 1 General Alarm MSD 2 Spare 3 Spare 4 Spare 5 Spare 6 Spare 7 Spare 8 Spare LSD NNNNN Name of impurity C Concentration in ppb x 100 The following is an example of this output string 2...

Page 20: ...andard 25 pin female D type connector The printer port follows standard parallel printer protocols The analyz ers are compatable with Hewlett Packard printers model numbers HP 6xx HP 7xx and HP 8xx Am...

Page 21: ...s The display screen shows information andoptions for running the ta5000R The Menu Keys correlate to menu labels on the display screen and are used for all input to the operating system The status LED...

Page 22: ...t displaysthe current status This bar will also display which screen is currently selected the time and date and other important Status informa tion The center area is the Main Window This is where th...

Page 23: ...User Manual 23 Display screen...

Page 24: ...able damage Do not discard the shipping container until installation is complete Upon receipt of the analyzer check the interior of the shipping container for the following items Analyzer ta5000R and...

Page 25: ...ing or turning the instrument for service and routine maintenance 6 Situate the analyzer in such a way that there is always access to the rear panel for easy hook up of the gases as well as ease of se...

Page 26: ...sample carrier gas supply that would stop flow in event of power failure It is essential to always have flow through the RGD to prevent mercury build up in the photometer cell and on the cell windows...

Page 27: ...Actuator Gas pressure Always maintain correct actuator gas pressure Low pressure below 70 psig can result in failure of the internal valves and or stoppage of the gas flow to sensitive instrument com...

Page 28: ...move any 1 16 VICI plugs from the rear panel Remove all other shipping caps immediately prior to connection of gas supplies Connect Carrier Gas Matching the carrier gas to the sample will prevent upse...

Page 29: ...tting on the rear panel Optimal results are achieved with constant flow rates 20 100 sccm Connect Sample Gas with Front Injection Panel option The ta5000 analyzer can be used for process or single gas...

Page 30: ...not auto select for varying power line voltages Correct instrument operating voltage is labeled on the rear panel directly above the DIN connector power switch Confirm the instrument power switch is O...

Page 31: ...15 21 of this manual Turn the instrument on by depressing the power DIN switch 1 is de pressed on the back panel of the analyzer The Power Status LED on the front panel and the rear cooling fan shoul...

Page 32: ...her lead to another menu or will perform a function The push button keys located below the display correlate to the text labels along the bottom of the LCD display The text labels describe what the ke...

Page 33: ...enu items Pressing Warmup will start the instrument in the warm up cycle This cycle will put the instrument in a ready state for analysis Pressing Page will take you to the First of 3 system setup pag...

Page 34: ...nd Status screen If any errors occur during the Warm up process the system will stop the Warm up process Proceed to Page 46 Error Messages for more detail Warmup Mode Screen The Warm up process typica...

Page 35: ...lable from the main menu Main Menu Main Label What the iten does Run Opens the RUN screen and prepares thr instrument for routing sample analysis Cool Reverses the automatic warm up cycle and returns...

Page 36: ...ilable as menu items Some fields have a selection of pre programmed settings that the user can select When a field has a selection of preset settings a Toggle menu label will appear Press the key for...

Page 37: ...first number and use the up and down arrows to make changes The time format is DD MMM YY HH MM SS where DD is the numeric day MMM is the first three letters of the month YY is the last two digits of t...

Page 38: ...rors line Use the arrow keys to move the cursor in front of the change you wish to accept and press the key under the Accept menu label Next press the Save key to save the accepted changes into Non Vo...

Page 39: ...during the last analysis run for each impurity type Rfactor is the response factor calculated by the system on the most re cent calibration Rfactor is used to calculate the concentration of impuri tie...

Page 40: ...n Mode Screens To stop the instrument press the Idle key and a Pound sign will appear next to Run Mode in the status window This Pound sign indicates that the instrument will stop running at the end o...

Page 41: ...Normal User mode Improper use of the analyzer in Super User Mode can result in damage to the instrument and will void the factory warranty How to enter Super User mode Please contact Ametek Service ab...

Page 42: ...Concentration Factor must be 1 for proper operation Concentration and Response Factor Calculation RF AREA CONC x VsigAdj x Cal Ratio x 65535 0 GAS_CONC AREA RF x VsigAdj x 65535 0 RF Response Factor V...

Page 43: ...sis Database Anal DB contains the parameters set at the factory used to integrate peak data Adjustments to these factory settings are at the risk of the user 4 Depressing the Edit key next to the Even...

Page 44: ...hut down for maintenance or for any other reason is very simple If shut down is required due to an emergency or for any safety reason simply switch the instrument off using the A C DIN Switch located...

Page 45: ...al 45 DESCRIPTION OF INTERNAL COMPONENTS Front Panel Rear Panel Main Processor Module Chassis Controller Power Supply Detector Controller Mercury Scrubber Fan Chrom Module Display Photometer Mercury B...

Page 46: ...nics failure Call manufacturer or qualified service repre sentative Detector Controller Error Internal electronics failure Call manufacturer or qualified service repre sentative Temperature Out of Ran...

Page 47: ...of Range Calibration gas pressure is not within normal operating range Event Program Error Internal event program has not been correctly entered is missing or has been corrupted Printer Error Printer...

Page 48: ...48 Model ta5000R Gas Purity Monitor Dimensional Drawings ta5oooR 3 D View...

Page 49: ...User Manual 49 22 115 6 92 ta5oooR Side View...

Page 50: ...50 Model ta5000R Gas Purity Monitor 24 070 16 70 ta5oooR Top View...

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