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November 6, 2009 Revised                                                                                                                              6-4 

The control will start automatically even if pro-
grammed for time-of-day start, delayed start, or push-
to-start operation. The SCR2000 will not start the 
charge cycle during a time-of-day blockout period.  
It will automatically request an equalize cycle if it is  
programmed to equalize on that day.  Charge cycle 
data (Functions #1-48) is not affected by a refresh 
charge.  
 
The charge termination technique for a refresh charge 
will be DV/DT regardless of how the control is user 
programmed, and the 0-80% back-up timer will be 4 
hours and 15 minutes during a refresh charge. This 
feature will insure that any battery left connected to 
the charger for extended periods of time will not be 
damaged due to self-discharge, and will be kept in a 
fully charged state. 

 

Finish Cell Forming Feature 

— The SCR2000 

Control can be programmed to provide voltage-time 
charge termination and disable the low current shut-
down feature for a limited number of charge cycles.  
The number of cycles programmed in the control will  
be decremented each time a charge complete con-
dition is reached. The number of forming cycles 
selected can be from 0 to 30 charge cycles. 

 

        WARNING: Enabling the Finish Cell 
        Forming feature will cause the  
        charger to continue to run for a  
        period of time if the battery has been  
        disconnected before Charge Complete 
        or pressing the Manual Stop key.  
        This condition will continue until the 
        programmed number of cycles have 
        been completed.  The battery should 
        never be disconnected while a charge 
        is in progress. 

  

Data Retention 

— The SCR2000 Control uses 

EEPROM memory for all data retention.  A lithium 
battery supports the time-of-day and day-of-week 
circuitry.  The lithium battery is only utilized during 
AC power failures and will maintain date, time, and 
data for a minimum of 10 years.  Factory default 
information is  in EEPROM and has a minimum data 
retention time of 10 years. 

   

Time-of-Day Start –  

The SCR2000 Control can be 

programmed to delay the start of a charge cycle 
until a specific time of day.  Any time of day, in 1 
minute increments, can be used for the time-of-day 
start time.  When a SCR2000 is programmed for 
time-of-day start, and a battery is connected to the 
charger, the programmed start time will be dis-
played.  This feature can be used to save on energy 
costs, provide a battery cool down period, or to pre-
vent opportunity charging. 

 

 Delayed Start 

— The SCR2000 Control can be  

 programmed to delay the start of a charge cycle for  
 a specific period of time.  Any time period from  
 1 minute to 23 hours and 59 minutes, in 1 minute  
 increments, can be used for the delayed start  
 period.  

 

 When a SCR2000 is programmed for delayed start, 
 and a battery is connected to the charger, the  
 programmed delay time will be displayed. The time  
 displayed will be decremented once per minute so 
 that the time displayed is always the amount of time  
 remaining before the start of charge. This feature  
 can be used to save on energy costs, provide a  
 battery cool down period, or to prevent opportunity 
 charging. 

 

 

Time-of-Day Blockout – 

The SCR2000 Control can  

 be programmed to disable the charger during a  
 specific time of day.  The charger will turn off at the 
 beginning of the blockout period, and resume the 
 charge cycle at the end of the blockout period.  Any 
 time of day, in 1 minute increments, can be used for 
 the time-of-day blockout period.  When a SCR2000 
 is programmed for time-of-day blockout, and a 
 battery is being charged  when the blockout period 
 occurs, the programmed end of blockout time will be  
 displayed.  This feature can be used to save on  
 energy costs, provide a battery cool down period, or 
 to prevent opportunity charging. 

 

 

Manual Override of Programmed Start Modes – 

A  

 SCR2000 Control, when programmed for time-of-day 
 start, delayed start, or time-of-day blockout, can be  
 manually overridden by pressing the “Enter” key  
 while the start of the charge cycle is being  
 automatically delayed by the control.  This manual  
 override feature can be disabled through the “Start 
 Override” programming function.  The manual 
 override feature allows the operator to start a charge 
 cycle immediately if a battery is needed sooner than  
 the programmed start time would allow. 

 

 

Automatic Equalize – 

The SCR2000 Control can be 

 programmed for two different types of automatic 
 equalize.  SCR2000 controls are shipped from the  
 factory programmed to automatically provide an  
 equalize charge to every fifth complete charge cycle. 
 The number of cycles between equalize requests can 
 be varied from 0 to 30.  If the SCR2000 is program-  
 med to automatically provide an equalize cycle every 
 zero cycles, then an equalize charge cannot be  
 requested manually and will never be provided  
 automatically.   The second type of automatic 
 equalize mode is when an equalize charge is desired  
 on a particular day of the week.  When programmed  
 for automatic equalize by day of week, the SCR2000 
 will provide an equalize charge to any battery which 
 is connected to the charger on the programmed  
 equalize day.                                           

193111-047 

SCR2000 CONTROL FEATURES 

Summary of Contents for SCR2000

Page 1: ...L 193111 047 Revised February 2 2011 IMPORTANT Read these instructions before installing operating or servicing this system SCR2000 CHARGE CONTROL DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 4537...

Page 2: ...3 1 Amp Hour Jumper 3 1 LOCATION DIAGRAM 4 OPERATION 5 Preliminary 5 1 Normal or Daily Charge 5 1 Equalize or Weekend Charge 5 1 Manual Stop 5 1 AC Power Fail 5 1 SCR2000 CONTROL FEATURES 6 Main Featu...

Page 3: ...ting procedures Notes will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel Re...

Page 4: ...e installed and maintained in accordance with the National Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase requ...

Page 5: ...he battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid faciliti...

Page 6: ...and S1 8 as follows Amp Hour Jumper If shipped from the factory with a charger the correct amp hour jumper will be installed in the control board This jumper resistor tells the control the amp hour si...

Page 7: ...4 1 Revised June 15 2001 193111 047 LOCATION DIAGRAM SCR2000 LOCATION DIAGRAM SCR2000 CONTROL...

Page 8: ...ge voltage of any cell at the end of charge is 20mV less than the average 3 The battery has been stored for 30 days 4 A large volume of water has been added When the equalize mode is desired follow th...

Page 9: ...Programmed Features 7 Review of Archived Charge Cycle Data for the last 99 Charge Cycles This data may also be downloaded to a printer using a Prestolite Print Kit or to a P C using a Data Link Kit A...

Page 10: ...es or Day of Week 22 Programmable Cool Down Time 23 Extra Run Time past the normal charger term ination point 00 60 minutes 24 Battery I D programming capability directly from the control 25 Programma...

Page 11: ...equalize request will be canceled if the equalize period has not begun Fault Lockout Operation In the normal operat ing mode No fault lock out if an abnormal shut down occurs disconnecting and reconn...

Page 12: ...ol can be programmed to delay the start of a charge cycle for a specific period of time Any time period from 1 minute to 23 hours and 59 minutes in 1 minute increments can be used for the delayed star...

Page 13: ...s minimizes any battery gassing that may occur during an opportunity charge cycle Once the No Gassing time has elapsed the charger will resume charging at the standard finish rate Programmable Start R...

Page 14: ...e charge cycle 24 hour format END TIME The time at the end of the charge cycle Includes the equalize time if it was automatically or manually selected 24 hour format BATTERY I D The Battery I D number...

Page 15: ...d to the battery at the start of the charge cycle 06 START VOLTS The value of the battery voltage in volts cell of the battery at the start of the charge cycle 07 FINISH AMPS The value of the charge c...

Page 16: ...lize function on or off Auto equalize OFF Auto equalize ON 25 T O D START Time of day start time 24 hour format See START MODE 26 DELAYED Delayed start time interval START 00H 00M to 23H 59M See START...

Page 17: ...ctory default 77 degrees F 39 BATTERY TYPE The battery type the charger uses to select the proper output voltage and current characteristic if the charger does not detect a BID module 00 FLD Flooded L...

Page 18: ...Sealed battery curve 08 MAX Opportunity Charge curve 56 NO GASSING The number of hours before HOURS the charger can begin the gassing portion of the charging cycle 0 8 hours 57 BATTERY START AMPS Opp...

Page 19: ...6 11 Revised February 2 2011 193111 047 SCR2000 CONTROL FEATURES FIGURE 6 2...

Page 20: ...mber or arrows were used at the ENTER FUNC NUM prompt once the data is changed you may press the up or down arrow key to indicate you finished programming a function The next previous function will be...

Page 21: ...4 hour format See START MODE Key in data and press enter 29 START Sets the start override function OVERRIDE that allows the operator to override any of the charger start modes i e delayed start time o...

Page 22: ...charger does not detect a BID module 0001 to nameplate AH rating Factory setting nameplate rating 38 FIX BAT TEMP The battery temperature used for charger output voltage compensation if the charger do...

Page 23: ...st be selected After the above conditions are met the BID can be properly programmed After a number entry is keyed in the control will immediately attempt to program it in the BID while displaying REA...

Page 24: ...e maximum AH rating of the charger can be Opportunity Fast charged at Rates higher than the normal 25A 100AH Using a BID When a BID is installed on the battery it must have the Battery Start Amps set...

Page 25: ...6 Bad Lamp Test 1 Keypad Not Connected 2 Keypad Connected Improperly 3 Bad Control Board 4 Bad Keypad 8 08 8 08 8 07 8 09 8 5 8 5 8 5 8 6 Display Illegible 1 Noisy Environment 2 Low Input Voltage 3 Ba...

Page 26: ...Discharged 3 Manual Disconnect 4 Rates Set Incorrectly 5 Battery Not Providing Nameplate Rating 6 Bad Control Board 8 22 8 27 8 23 8 20 8 18 8 07 8 7 8 7 8 7 8 7 8 6 8 5 Battery Temperature Too High 1...

Page 27: ...e 8 28 8 36 8 14 8 02 8 43 8 7 8 8 8 6 8 5 8 8 Display Reads MANUAL STOP 1 Someone Pressed Manual Stop Key 2 Bad Connection Keypad Control 3 Bad Keypad 4 Bad Control Board 8 23 8 08 8 09 8 07 8 7 8 5...

Page 28: ...ontrol Board 8 10 8 07 8 6 8 5 Display Reads CLK MON 1 Noise Supply 2 Bad Control Board 8 10 8 07 8 6 8 5 Display Reads OPCODE 1 Noise Supply 2 Bad Control Board 8 10 8 07 8 6 8 5 CURVE 1 Bad Control...

Page 29: ...8 208VAC 240 240VAC and 480 480VAC Some chargers are equipped with higher input voltage control transformers labeled as follows COM common 240 240VAC 480 480VAC and 575 575VAC There should always be a...

Page 30: ...there isn t a good connection This could be the result of a weak retainer clip in the connector or lugs that were soldered on incorrectly If the lugs had too much heat applied to them when the cables...

Page 31: ...ecognize a fully discharged battery 8 28 A cool down can be programmed into the SCR2000 control to add a specified cool down time between charge termination and the signaling of charge complete see th...

Page 32: ...fy that it matches the cell size of the charger 8 40 The cell selection DIP switch on the control may be set incorrectly See the Set Up chapter of this manual and verify that the switches are set corr...

Page 33: ...047 PARTS LIST PARTS LIST ITEM PART NUMBER SCR2000 CONTROL SEE BACK OF CONTROL PANEL MAIN PC BOARD PRINTED ON PC BOARD REMOTE DISPLAY 192356 001 PRINT KIT 192749 DATA LINK 193026 EXPANSION PC BOARD CD...

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