193111-047
TROUBLESHOOTING
March 1, 2001 8-3
SYMPTOM
PROBABLE CAUSES
ACTION
PARAGRAPH
PAGE
Charger Doesn’t
Shutdown when
Battery is
Disconnected
(1) Control Set for Forming Cycles
(2) Bad Control Board
8.25
8.07
8-7
8-5
Meter Reading
Wrong (Amps)
(1) Bad Output Connector
(2) Bad Harness/Connections – Loose or Incorrect
(3) Bad Internal Power Connection
(4) Bad Control Board
(5) Bad/Incorrect Shunt
(6) DIP Switch Settings Incorrect
8.14
8.06
8.15
8.07
8.34
8.40
8-6
8-5
8-6
8-5
8-7
8-8
Display Reads
10 Hr B.U.
(1) Hot Battery
(2) Battery A.H. > Charger A.H.
(3) Bad Output Cable/Connector
(4) Bad Battery
(5) Improper Curve
8.28
8.36
8.14
8.02
8.43
8-7
8-8
8-6
8-5
8-8
Display Reads
(MANUAL STOP)
(1) Someone Pressed Manual Stop Key
(2) Bad Connection (Keypad-Control)
(3) Bad Keypad
(4) Bad Control Board
8.23
8.08
8.09
8.07
8-7
8-5
8-6
8-5
Display Reads
(LOW CURRENT
SHUTDOWN)
(1) Bad Harness/Connections – Loose or Incorrect
(2) Battery Not Fully Formed
(3) Bad Battery
(4) Battery A.H.> Charger A.H.
(5) Bad Internal Power Connection
(6) AC Supply
(7) Bad AC Fuse
(8) Bad Contactor
(9) Output Fuse Bad
(10) Bad Control Board
(11) Bad Transformer
(12) Cold Battery
8.06
8.35
8.18
8.36
8.15
8.01
8.02
8.41
8.12
8.07
8.07
8.21
8-5
8-7
8-6
8-8
8-6
8-5
8-5
8-8
8-6
8-5
8-5
8-7
Meter Reading
Wrong (V/C)
(1) Bad Output Connector
(2) Bad Harness/Connections – Loose Or Incorrect
(3) Bad Internal Power Connection
(4) Bad Control Board
8.14
8.06
8.15
8.07
8-6
8-5
8-6
8-5
