manualshive.com logo in svg

AmeriWater 000-HS120, Operation & Maintenance Manual

Share
Download
AmeriWater 000-HS120 Operation & Maintenance Manual Download Page 1

 

 

Operation & Maintenance Manual 

AmeriWater 

The Water Purification Specialists 

3345 Stop 8 Rd, Dayton, OH 45414 | 800 535 5585 | www.ameriwater.com  

 

 

 

098-0007 Rev B 

Manufactured With Pride in The USA 

 

 

Centurion Plus Heat 

Disinfection System 

 

 

Summary of Contents for 000-HS120

Page 1: ...tenance Manual AmeriWater The Water Purification Specialists 3345 Stop 8 Rd Dayton OH 45414 800 535 5585 www ameriwater com 098 0007 Rev B Manufactured With Pride in The USA Centurion Plus Heat Disinf...

Page 2: ......

Page 3: ...4 4 5 1 Water connection detail 14 4 6 Checking Electrical Services 15 4 7 Setting Time and Date 15 4 8 Connection to RO 16 4 9 Performing first disinfection cycle 17 4 10 Pre Dialysis Checks 17 4 11...

Page 4: ...NCE 45 10 1 Planned Routine Checks 45 10 2 Electrical Safety Inspection 45 10 3 Planned Preventative Maintenance Schedule 46 10 4 Cleaning External Surfaces 46 10 5 PLC Battery Replacement 47 10 6 Ext...

Page 5: ...d to heat water received from the portable RO to 185 degrees Fahrenheit to disinfect the hose The AmeriWater Centurion Plus Heat disinfection device is intended for use in hospitals clinics or dialysi...

Page 6: ...t can be used to help explain a command or action or give guidance 2 1 Cautionary Labeling There are a number of labels applied to the Centurion Plus Heat disinfection device which identify potential...

Page 7: ...e system Detailed information about the fuses can be found in Section 5 2 4 Mains ON OFF Rocker Switch I Power On O Power Off The mains power cord will be connected at this point This will supply the...

Page 8: ...tory body for confirmation of these regulations and standards WARNING The device is not intended to be used in the following situations Oxygen rich environments Intended for indoor use and must not be...

Page 9: ...recaution shut the RO system down to shut off the water supply to the Centurion Plus Heat disinfection device Refer to the RO manual for detailed information on bring the RO to an immediate stop DO NO...

Page 10: ...any unapproved parts 2 9 Warranty claims and liability This product is covered under the standard AmeriWater warranty policy For specific terms and conditions contact your AmeriWater sales Representat...

Page 11: ...by the Hemodialysis machine is then recirculated back into the Centurion Plus Heat disinfection device then back to the RO system The RO reject water is connected to the reject water inlet on the rear...

Page 12: ...Centurion cart 001 999 00091 Installation kit 1 Includes items shown below 055 0002 VALVE CHECK 35 PSI CRACKING 20 65 PSI ADJUSTABLE 1 4 FNPT SS GENERANT Centurion P17 valve 1 Only included with the e...

Page 13: ...the P17 and P18 check valves that are installed in the device If the valves are stamped ACV 4FFSS V 15 and ACV 4FFSS V 20 proceed to the next step if the valves are stamped ACV 4FFSS V 25 and ACV 4FF...

Page 14: ...cover ontop the MROC e Place the Centurion Plus Heat disinfection device onto the pretreatment cart in the location shown Align the feet of the device with the slots on the cart and slide the device i...

Page 15: ...13 098 0007 Rev B g Place the MROC onto the pretreatment cart as shown Use the locking pin to secure the foot of the system Assembly should h Install the water connections as detailed in Section 4 5 1...

Page 16: ...upply The RO system must be capable of being connected to an 8mm 5 16 push fit connection It is recommended that the RO have a recirculation line back from the Hemodialysis machine The Centurion Plus...

Page 17: ...en WARNING Only use the included mains power cord or an AmeriWater approved alternative Use of an inadequate mains power cord may result in damage to the equipment 4 7 Setting Time and Date The Centur...

Page 18: ...enturion RO system are included in the installation kit for the device The tubing sections included with the installation kit will be labeled with the connection location for ease of install The Centu...

Page 19: ...n the Black water tubing is connected to the System Drain port Centurion Plus Heat disinfection device The water supply is turned on to the Centurion There are no warning messages displayed on the tou...

Page 20: ...ating element located in an atmospheric break tank to 176 F to disinfect a single Hemodialysis machine feed water hose The preheat time required shall be approximately 1 hr Once the water reaches the...

Page 21: ...er Consumption W Single Phase 115 VAC 60 HZ plus earth Standby 5 W Heat Disinfection 1000 W Dispensing 40 W Manual Drain 33 W Add approximately 200 W to each power consumption specification if MROC sy...

Page 22: ...mm Push Fit 5 2 6 RO Product Water Storage Tank Working Volume 11 5 L Material 316L Stainless Steel Heating Element Connection 1 NPT Float Switch Connection NPT Thermocouple Connection NPT 5 2 7 Weig...

Page 23: ...tion Indoor Altitude m Up to 2000 Ambient Temperature range C 10 40 Relative Humidity 10 95 Mains Supply Voltage Fluctuation 10 of the nominal voltage 6 COMPONENTS IDENTIFICATION AND SCHEMATICS 6 1 Co...

Page 24: ...22 098 0007 Rev B Right Side...

Page 25: ...23 098 0007 Rev B Left Side Top with top panel and controller removed...

Page 26: ...noid Valve SV2 Tank Drain Solenoid Valve SV3 Return from HD Solenoid Valve SV4 Inlet Solenoid Valve P1 Pump H1 Heater TC1 K Type Thermocouple FM1 Return Flow Meter CS1 Current Switch PS1 Power Supply...

Page 27: ...25 098 0007 Rev B 6 3 Flow Schematic 6 3 1 Standby Mode...

Page 28: ...26 098 0007 Rev B 6 3 2 Preheat Mode...

Page 29: ...27 098 0007 Rev B 6 3 3 Dispensing Mode...

Page 30: ...28 098 0007 Rev B 6 3 4 Drain Mode...

Page 31: ...Section 7 2 Entering the appropriate password will allow the user to access the disinfection schedule for the device The system settings will be accessible via a level 2 password from the schedule me...

Page 32: ...Level 0 No Password Start Disinfection Cycle from Home screen Change Date and Time Disinfection Log Alarm log when alarm is active Clinical Nurse Level 1 5555 Disinfection Schedule Preheat Delay Timer...

Page 33: ...in idle No system outputs will be active during this mode Standby mode shall be activated upon system start up following a successful disinfection cycle or after an alarm condition has been activated...

Page 34: ...de ends after either 15 minutes or after the bottom float FS2 closes Upon completion of the dispensing mode the system will enter drain mode to purge any remaining water Then the system will return to...

Page 35: ...or failed due to an Abort or Alarm condition If storage mode is activated a message will be displayed informing the user that the system will operate based on a schedule This screen also displays the...

Page 36: ...de Operation Screen This screen appears once the user presses Yes on the confirmation screen On this screen the current tank temperature is displayed A progress bar will scroll from left to right as t...

Page 37: ...ll be displayed Abort The abort button will send the user to an abort confirmation screen When the abort is confirmed the user will be sent back to the Home Screen The abort will be logged in the Alar...

Page 38: ...in mode When enabled this mode will prevent the device from automatically sending hot water to the HD machine upon achieving the disinfection set point temperature The user will be prompted with a but...

Page 39: ...edule Setup Selecting each day of the of the week will prompt the user with the following menu This menu will allow the user to set the desired disinfection start time A message on the right hand side...

Page 40: ...ank button will turn the system pump on to drain water from the storage tank inside the device The pump will run for 30 seconds after the lower float switch closes to allow the tank to empty completel...

Page 41: ...press and hold for 2 seconds to clear the log Alarm Log The alarm menu may be accessed by the Alarm Menu button on the settings menu or by pressing the View Active Alarms prompt that appears on the h...

Page 42: ...2 seconds will clear the alarm log System Keyboard When the user is prompted to enter a password or settings value a simple keyboard will appear Using the ESC button will allow the user to return to t...

Page 43: ...Shutoff The Heater Shutoff temperature sets the point at which the heating element is turned off during the preheat cycle This value is added to the disinfection temperature to prevent the tank temper...

Page 44: ...t least one weekly heat disinfection of the feed water hose for the hemodialysis machine Environmental conditions may warrant more frequent disinfections 8 3 Heat Disinfection Sequence Screen Display...

Page 45: ...cycle the pump will turn on and begin pumping the hot water to the Hemodialysis machine The Centurion Plus Heat disinfection device will return to the Home screen upon completion of the dispensing mod...

Page 46: ...nto a computer using the required adapter Navigate to the SD card in the file explorer of the computer Locate the data log file in the Excel folder on the SD card The data log will be named DATALOG CS...

Page 47: ...rrent switch prevents MROC heat disinfect and Centurion Plus disinfection from occurring at the same time section 12 5 Electrical safety test section 10 2 10 2 Electrical Safety Inspection It is recom...

Page 48: ...fective operation of the device The planned preventative maintenance schedule is only meant to be an indication of the components that may fail prematurely Part Description Part Number 12 18 24 36 Pum...

Page 49: ...the PLC memory when the power is removed Use the following steps to replace the battery The replacement part number for the battery can be found in Section 13 2 Steps Actions Step 1 Turn off the rocke...

Page 50: ...he PLC With the screws removed pull the plastic cover straight up to remove and expose the circuit board below Step 5 Grab the circuit board by the Green terminal blocks and pull straight up The upper...

Page 51: ...ith the new battery installed reinstall the upper circuit board onto the lower Be sure to align the pins shown to avoid bending them Do not force the connector together or damage may be caused to the...

Page 52: ...ay be replaced by the operator of the device or an authorized technician Use the steps listed below to safely replace the fuses on the device Refer to Section 5 2 4 for the fuse specifications Steps A...

Page 53: ...disinfection cycles from the factory If this SD card is lost damaged or replaced with an SD card that was NOT supplied by AmeriWater that SD card must be formatted before use to work properly Use the...

Page 54: ...Select the drive to format from the drop down menu Name the card SD Check the Format Drive using Windows box Once these steps are complete press Start NOTE Formatting the SD card will erase all exist...

Page 55: ...a disinfection Alarm does not require a reset by the user prior to starting another disinfection cycle 002 Over Temperature Occurs when the tank thermocouple detects a temperature greater than the Max...

Page 56: ...t thermostats 004 Excessive Water Loss Return flowmeter has detected flow 200 ml min returning to device from HD machine for 45 seconds Verify that the dialysis machine is connected and in rinse mode...

Page 57: ...in 007 Preheat Failure Tank Low Top float switch was not Closed prior to disinfection set point being reached during preheat Verify that feed RO is on and providing water to the device during preheat...

Page 58: ...ed until the alarm condition is cleared On the Home screen the user will be presented with a red border as well as a new button that says View Active Alarms Pressing the button will present the user w...

Page 59: ...n diagnostics page 2 RO not in operation during Preheat Verify that RO is on and producing RO water at the beginning of the disinfection cycle RO not connected to Centurion Plus Heat disinfection devi...

Page 60: ...ured across terminals 3 and 4 on SSR2 when pump output O6 on PLC is active Verify that constant 12 VDC is measured on terminal 1 between terminal and 0V2 12 VDC power supply has failed Check that fan...

Page 61: ...k of system using diagnostics menu Manually activate pump and valve SV2 Water should be pumped out of the system drain port when the feed water RO is off If water does not exit device through drain po...

Page 62: ...port Valve SV3 fails open to drain Disconnect RO reject line from Centurion Plus Verify water does not pass through system drain port Rear fan does not function Fan runs at all times when the rocker s...

Page 63: ...Pump Heater Status Mode Heater and Pump Status Standby Pump Off Heater Off Preheat Mode FS2 Closed Pump Off Heater Off Preheat Mode FS2 Open Pump Off Heater On Dispensing Mode FS2 Closed 1 Pump Off He...

Page 64: ...ower outlet located at the rear of the Centurion Plus Heat disinfection device CAUTION The system must be powered on when adjusting the current switch Only trained personnel should attempt this adjust...

Page 65: ...63 098 0007 Rev B Steps Actions Step 4 Locate the adjustment screw on the current switch CS1 Step 5 Stop the MROC and place the system into heat disinfection mode Wait...

Page 66: ...on SSR1 flashes or is illuminated use a small flat head screwdriver to adjust the screw on the current switch Turn the screw clockwise to lower the cut off current or turn the screw counter clockwise...

Page 67: ...ection device is activated while the MROC is running in normal operation NOTE Green LED on SSR1 will be illuminated when heater is on Step 10 With the current switch set reinstall the top cover and si...

Page 68: ...66 098 0007 Rev B 13 SPARE PART LISTING 13 1 Exploded View...

Page 69: ...67 098 0007 Rev B...

Page 70: ...68 098 0007 Rev B...

Page 71: ...69 098 0007 Rev B...

Page 72: ...70 098 0007 Rev B...

Page 73: ...71 098 0007 Rev B...

Page 74: ...72 098 0007 Rev B...

Page 75: ...7 66 0067 GROUND TERMINAL BODY ASSEMBLY 18 92 0094 WASHER 4 NYLON 19 001 053 0009 REAR PANEL ASSY END 2 END 20 060 0005 FUSE HLDR PANEL MOUNT 25 QC 250 V 20 A 21 063 0006 FUSE CERM 12A 250VAC 125VDC 3...

Page 76: ...ON 5 16 T X 1 4 MNPT TRUE SEAL 62 042 0009 FLOW RESTRICTOR FIX ORIFICE 1 L MIN 5 16 STEM X 1 4 NPT CPVC 63 055 0006 VAL CHECK 1 4 MNPT X 1 4 FNPT 316 SS 0 3 PSI CRACKING 64 059 0002 VAL SOL 1 4 NPT 12...

Page 77: ...T KYNAR TRUE SEAL 100 10 L204 LEGRIS UNION EL 5 16T X 5 16T W SAFETY CLIP 101 10 L304 LEGRIS SPLITER Y DIVIDER 5 16T X 5 16T W SAFETY CLIP 102 10 L381 LEGRIS PLUG IN EL 5 16T X 5 16 STEM SMOOTH STEM W...

Page 78: ...Appendix 14 1 How to use push fit connectors Installation Ensure that the tubing is cut square Push the tube into the fitting until it stops Removal Push the collet on the fitting in and pull the tube...

Page 79: ...ifornia to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater system you have purchased may cont...

Reviews:

No comments

Brands by name

Popular brands

Load more brands