background image

18 

MAINTENANCE

MAINTENANCE

Table 5. Maintenance Schedule

Component

Operation

Interval

Reference

Tank

Drain and Flush

Every 6 

Months

See 

Draining and Flushing

Tank

Lime Scale Re

-

moval 

 

(Water Less Than 

25 Grains Hard)

Not Required

N/A

Tank

Lime Scale Re

-

moval 

 

(Water Greater 

Than 25 Grains 

Hard) 

Annually

See 

Lime Scale Removal

.

Moving Parts

Lubrication

Not Required

N/A

Powered 

Anodes

Inspection/

 

Cleaning

Annually

See 

Anode Maintenance 

(page 

19)

T&P Valve

Test Operation

Semi Annually

See 

Temperature-Pressure Relief 

Valve Test

. (page 19).

Burn hazard.

Hot water discharge.

Keep clear of Temperature-

Pressure Relief Valve

discharge outlet.

Periodically the drain valve should be opened and the water allowed 

to run until it flows clean. This will help to prevent sediment buildup 

in the tank bottom.

Periodically  check  the  temperature  and  pressure  relief  valve  to 

ensure that it is in operating condition. Lift the lever at the top of the 

valve several times until the valve seats properly and operates freely.

Water  heater  maintenance  includes  periodic  tank  flushing  and 

cleaning, and removal of lime scale from the heating element.

The heater tank is equipped with an anode rod to aid in corrosion 

control.

DRAINING AND FLUSHING

It is recommended that the water heater storage tank be drained 

and  flushed  every  6  months  to  reduce  sediment  buildup.  The 

water heater should be drained if being shut down during freezing 

temperatures. See 

Figure 1

 (page 8) for the location of the water 

heater components described below.

• Burn hazard.

• Hot water discharge.

• Keep hands clear of drain 

valve discharge.

DRAINING THE WATER HEATER STORAGE TANK

1. 

Turn off the electrical supply to the water heater.

2. 

Ensure the cold water inlet valve is open.

3. 

Open a nearby hot water faucet and let the water run until the 

water is no longer hot.

4. 

Close the cold water inlet valve to the water heater.

5. 

Connect a hose to the water heater drain valve and terminate it 

to an adequate drain.

6. 

Open the water heater drain valve and allow all the water to drain 

from the storage tank.

7. 

Close the water heater drain valve when all water in the storage 

tank has drained.

8. 

Close the hot water faucet opened in Step 3.

9. 

If the water heater is going to be shut down for an extended 

period, the drain valve should be left open.

FLUSHING THE WATER HEATER STORAGE TANK

1. 

Turn off the electrical supply to the water heater.

2. 

Ensure the cold water inlet valve is open.

3. 

Open a nearby hot water faucet and let the water run until the 

water is no longer hot. Then close the hot water faucet.

4. 

Connect a hose to the drain valve and terminate it to an adequate 

drain.

5. 

Ensure the drain hose is secured before and during the entire 

flushing procedure. Flushing is performed with system water 

pressure applied to the water heater. 

6. 

Open the water heater drain valve to flush the storage tank. 

7. 

Flush the water heater storage tank to remove sediment and 

allow the water to flow until it runs clean.

8. 

Close the water heater drain valve when flushing is completed.

9. 

Remove the drain hose.

10. 

Fill the water heater. See 

Filling the Water Heater 

(page 15).

11. 

Turn on the electrical supply to place the water heater back in 

operation.

12. 

Allow the water heater to complete several heating cycles to 

ensure it is operating properly.

LIME SCALE REMOVAL

When  water  is  heated,  dissolved  minerals  in  the  water  such  as 

calcium and magnesium carbonate (lime scale) become less soluble. 

As the water temperature rises these minerals will precipitate or “fall 

out” of solution.

The amount of lime scale released from water is in direct proportion 

to water temperature and usage. The higher the water temperature 

or water usage, the more lime deposits are dropped out of the water.

Water  hardness  also  affects  lime  scale  accumulation.  With  the 

temperature  and  usage  being  the  same,  hard  water  will  release 

more lime scale than softer water.

Lime scale reduces heating efficiency as it accumulates inside a 

water heater. Heating transfer surfaces become coated with lime 

scale deposits which increases fuel costs to operate the water heater. 

Lime scale deposits can also cause rumbling and pounding noises 

as air molecules trapped in the lime scale escape when heated. Lime 

scale accumulation also reduces the life span of water heaters. For 

these reasons a regular schedule for deliming should be set up.

CHEMICAL LIME SCALE REMOVAL

To dissolve and remove more stubborn lime scale deposits, UN-

LIME

®

 Professional Delimer should be used. 

Printed on 7/25/2022 7:17 AM CT

Summary of Contents for Compact 10

Page 1: ...Thank you for buying this energy efficient water heater We appreciate your confidence in our products Read and understand this instruction manual and the safety messages herein before installing oper...

Page 2: ...equired Ability 12 General 12 Contaminated Water 12 Circulating Pump 12 Insulation Blankets 12 Temperature Pressure Relief Valve 12 Closed Water Systems 13 Thermal Expansion 13 Electrical 13 START UP...

Page 3: ...is manual near the water heater WARNING indicates a potentially hazardous situation which if not avoided could result in injury or death CAUTION indicates a potentially hazardous situation which if no...

Page 4: ...ank temperature to a higher setting without increasing risk of scalds A higher temperature setting allows the tank to provide much more hot water and can help provide proper water temperatures for app...

Page 5: ...bathing or shower ing Temperature limiting devices such as thermostatic point of use mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures Explosion Hazar...

Page 6: ...azard Hot water discharge Keep clear of Temperature Pressure Relief Valve discharge outlet Avoid damage Property Damage Hazard Inspection and replacement of anode rod required Printed on 7 25 2022 7 1...

Page 7: ...ing in water When replacing fuses always use the correct size for the circuit See Wiring Diagram page 23 The model and rating plate on page 9 interprets certain markings into useful information Both o...

Page 8: ...kage See Locating the Water Heater page 10 Install thermal expansion tank if check valve or pressure re ducing valve is used in supply line Install vacuum relief in cold water inlet line as required b...

Page 9: ...OUS OPERATION 3000 3000 GPH 68 61 45 41 34 30 27 24 23 20 19 6 LPH 256 230 170 153 128 115 102 92 85 77 73 4000 4000 GPH 90 81 60 54 45 41 36 32 30 27 26 8 LPH 341 307 227 205 170 153 136 123 114 102...

Page 10: ...5 Lowboy 40 2 38 144 32 00 813 23 00 584 24 00 610 8 00 203 118 53 5 Lowboy 50 2 51 193 36 00 914 26 50 673 25 00 635 8 00 203 172 78 0 Tall 30 2 40 151 49 75 1264 20 50 521 53 25 1353 8 00 203 118 53...

Page 11: ...the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the...

Page 12: ...means such as a MIXING VALVE should be used at the hot water taps used by these people or at the water heater MIXING VALVES for reducing point of use temperature are available and are to be set at a...

Page 13: ...installed when required by codes and to ensure safe temperatures at fixtures The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure tha...

Page 14: ...terminal block to L2 L3 is not used See Wiring Diagram page 23 The heater now in single phase non simultaneous operation may be field converted to single phase simultaneous operation by moving the re...

Page 15: ...ater inlet pipe valve allowing the heater and piping to be filled 5 Close the hot water faucet as water starts to flow The heater is now ready for STARTUP and TEMPERATURE REGULATION INITIAL START UP T...

Page 16: ...relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the te...

Page 17: ...e junction box door for upper thermostat of dual element water heater only and or remove the lower thermostat access panel Do not remove the plastic personnel protectors covering the thermostats The t...

Page 18: ...water faucet opened in Step 3 9 If the water heater is going to be shut down for an extended period the drain valve should be left open FLUSHING THE WATER HEATER STORAGE TANK 1 Turn off the electrica...

Page 19: ...the anode 1 Turn off the power supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from t...

Page 20: ...tanks must be installed on all closed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR DEATH Explosion Hazard Temperature Press...

Page 21: ...ccumulations on the elements causes sizzling and hissing noises when the heater is operating The sounds are normal however the tank bottom and elements should be cleaned See the Maintenance section of...

Page 22: ...in humid weather or pipe connections may be leaking 3 The anode rod fitting may be leaking 4 The temperature pressure relief valve may be leaking at the tank fitting 5 Small amounts of water from tem...

Page 23: ...M A 8 CIRCUIT FOR DUAL ELEMENT HEATER C 2 CIRCUIT FOR SINGLE ELEMENT HEATERS EQUIPPED WITH HIGH LIMIT CONTROL FACTORY WIRED FIELD WIRING WHITE FOR 120V 277V Figure 8 A8 and C2 Circuit Wiring Diagrams...

Page 24: ...24 www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2022 All rights reserved Printed on 7 25 2022 7 17 AM CT...

Reviews: