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If replaced, the new valve must meet the requirements of local codes, 

but  not  less  than  a  combination  temperature  and  pressure  relief 

valve rated/sized and certified as indicated in the above paragraph. 

The new valve must be marked with a maximum set pressure not to 

exceed the marked hydrostatic working pressure of the water heater 

(150 psi = 1,035 kPa) and a discharge capacity not less than the 

water heater Btu/hr or KW input rate as shown on the water heater’s 

model rating plate.

For safe operation of the water heater, the temperature and pressure 

relief valve must not be removed from its designated opening nor 

plugged. The temperature-pressure relief valve must be installed 

directly into the fitting of the water heater designed for the relief valve. 

Install discharge piping so that any discharge will exit only within 6 

inches (15.2 cm) above, or at any distance below the structural floor. 

Be certain that no contact is made with any live electrical part. The 

discharge opening must not be blocked or reduced in size under 

any  circumstances.  Excessive  length,  over  30  feet  (9.14  m),  or 

use of more than four elbows can cause restriction and reduce the 

discharge capacity of the valve.

No valve or other obstruction is to be placed between the relief valve 

and the tank. Do not connect discharge piping directly to the drain 

unless a 6” (15.2 cm) air gap is provided. To prevent bodily injury, 

hazard to life, or property damage, the relief valve must be allowed 

to  discharge  water  in  adequate  quantities  should  circumstances 

demand. If the discharge pipe is not connected to a drain or other 

suitable means, the water flow may cause property damage.

Property Damage Hazard

 The temperature-pressure relief-valve discharge pipe 

must terminate at an adequate drain.

The Discharge Pipe:

• 

Shall not be smaller in size than the outlet pipe size of the 

valve, or have any reducing couplings or other restrictions.

• 

Shall not be plugged or blocked.

• 

Shall be of material listed for hot water distribution.

• 

Shall be installed so as to allow complete drainage of both the 

temperature-pressure relief valve and the discharge pipe.

• 

Must terminate a maximum of six inches above a floor drain 

or external to the building. In cold climates, it is recommended 

that the discharge pipe be terminated at an adequate drain 

inside the building.

• 

Shall not have any valve or other obstruction between the 

relief valve and the drain.

Water temperature over 125°F (52°C) 

can cause severe burns instantly 

resulting in severe injury or death.
Children, the elderly and the 

physically or mentally disabled are at 

highest risk for scald injury.
Feel water before bathing or shower-

ing.
Temperature limiting devices such as 

thermostatic point-of-use mixing 

valves must be installed when 

required by codes and to ensure safe 

temperatures at fixtures.

The temperature-pressure relief valve must be manually operated 

at least once a year. Caution should be taken to ensure that (1) no 

one is in front of or around the outlet of the temperature-pressure 

relief valve discharge line, and (2) the water manually discharged 

can cause bodily injury or property damage because the water may 

be extremely hot. If after manually operating the valve, it fails to 

completely reset and continues to release water, immediately close 

the cold water inlet to the water heater, follow the draining instructions 

in this manual, and replace the temperature-pressure relief valve 

with a properly rated/sized new one. 

If you do not understand these instructions or have any questions 

regarding  the  temperature-pressure  relief  valve  call  the  toll  free 

number  listed  on  the  back  cover  (page  24)  of  this  manual  for 

technical assistance.

CLOSED WATER SYSTEMS

Water supply systems may, because of code requirements or such 

conditions  as  high  line  pressure,  among  others,  have  installed 

devices such as pressure reducing valves, check valves, and back 

flow preventers. Devices such as these cause the water system to 

be a closed system.

THERMAL EXPANSION

As  water  is  heated,  it  expands  (thermal  expansion).  In  a  closed 

system  the  volume  of  water  will  grow  when  it  is  heated. As  the 

volume of water grows there will be a corresponding increase in 

water pressure due to thermal expansion. Thermal expansion can 

cause premature tank failure (leakage). This type of failure is not 

covered under the limited warranty. Thermal expansion can also 

cause  intermittent  temperature-pressure  relief  valve  operation: 

water discharged from the valve due to excessive pressure build 

up. This condition is not covered under the limited warranty. The 

temperature-pressure relief valve is not intended for the constant 

relief of thermal expansion.

A properly sized thermal expansion tank should be installed on all 

closed systems to control the harmful effects of thermal expansion. 

Contact a local plumbing service agency to have a thermal expansion 

tank installed.

ELECTRICAL

● Before removing any access panels or 

servicing the water heater, make sure 

the  the electrical supply to the water 

heater is turned OFF.

Electrical Shock Hazard

● Failure to follow these instructions can 

result in personal injury or death.

GENERAL

The installation must conform with these instructions and the local 

code authority having jurisdiction and the requirements of the power 

company. In the absence of local codes, the installation must comply 

with the current editions of the 

National Electrical Code, NFPA 70

 or the 

Canadian Electrical Code CSA C22.1

An electrical ground is required to reduce risk of electrical shock 

or possible electrocution. The water heater should be connected 

to a separate grounded branch circuit with over-current protection 

Printed on 7/25/2022 7:17 AM CT

Summary of Contents for Compact 10

Page 1: ...Thank you for buying this energy efficient water heater We appreciate your confidence in our products Read and understand this instruction manual and the safety messages herein before installing oper...

Page 2: ...equired Ability 12 General 12 Contaminated Water 12 Circulating Pump 12 Insulation Blankets 12 Temperature Pressure Relief Valve 12 Closed Water Systems 13 Thermal Expansion 13 Electrical 13 START UP...

Page 3: ...is manual near the water heater WARNING indicates a potentially hazardous situation which if not avoided could result in injury or death CAUTION indicates a potentially hazardous situation which if no...

Page 4: ...ank temperature to a higher setting without increasing risk of scalds A higher temperature setting allows the tank to provide much more hot water and can help provide proper water temperatures for app...

Page 5: ...bathing or shower ing Temperature limiting devices such as thermostatic point of use mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures Explosion Hazar...

Page 6: ...azard Hot water discharge Keep clear of Temperature Pressure Relief Valve discharge outlet Avoid damage Property Damage Hazard Inspection and replacement of anode rod required Printed on 7 25 2022 7 1...

Page 7: ...ing in water When replacing fuses always use the correct size for the circuit See Wiring Diagram page 23 The model and rating plate on page 9 interprets certain markings into useful information Both o...

Page 8: ...kage See Locating the Water Heater page 10 Install thermal expansion tank if check valve or pressure re ducing valve is used in supply line Install vacuum relief in cold water inlet line as required b...

Page 9: ...OUS OPERATION 3000 3000 GPH 68 61 45 41 34 30 27 24 23 20 19 6 LPH 256 230 170 153 128 115 102 92 85 77 73 4000 4000 GPH 90 81 60 54 45 41 36 32 30 27 26 8 LPH 341 307 227 205 170 153 136 123 114 102...

Page 10: ...5 Lowboy 40 2 38 144 32 00 813 23 00 584 24 00 610 8 00 203 118 53 5 Lowboy 50 2 51 193 36 00 914 26 50 673 25 00 635 8 00 203 172 78 0 Tall 30 2 40 151 49 75 1264 20 50 521 53 25 1353 8 00 203 118 53...

Page 11: ...the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the...

Page 12: ...means such as a MIXING VALVE should be used at the hot water taps used by these people or at the water heater MIXING VALVES for reducing point of use temperature are available and are to be set at a...

Page 13: ...installed when required by codes and to ensure safe temperatures at fixtures The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure tha...

Page 14: ...terminal block to L2 L3 is not used See Wiring Diagram page 23 The heater now in single phase non simultaneous operation may be field converted to single phase simultaneous operation by moving the re...

Page 15: ...ater inlet pipe valve allowing the heater and piping to be filled 5 Close the hot water faucet as water starts to flow The heater is now ready for STARTUP and TEMPERATURE REGULATION INITIAL START UP T...

Page 16: ...relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the te...

Page 17: ...e junction box door for upper thermostat of dual element water heater only and or remove the lower thermostat access panel Do not remove the plastic personnel protectors covering the thermostats The t...

Page 18: ...water faucet opened in Step 3 9 If the water heater is going to be shut down for an extended period the drain valve should be left open FLUSHING THE WATER HEATER STORAGE TANK 1 Turn off the electrica...

Page 19: ...the anode 1 Turn off the power supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from t...

Page 20: ...tanks must be installed on all closed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR DEATH Explosion Hazard Temperature Press...

Page 21: ...ccumulations on the elements causes sizzling and hissing noises when the heater is operating The sounds are normal however the tank bottom and elements should be cleaned See the Maintenance section of...

Page 22: ...in humid weather or pipe connections may be leaking 3 The anode rod fitting may be leaking 4 The temperature pressure relief valve may be leaking at the tank fitting 5 Small amounts of water from tem...

Page 23: ...M A 8 CIRCUIT FOR DUAL ELEMENT HEATER C 2 CIRCUIT FOR SINGLE ELEMENT HEATERS EQUIPPED WITH HIGH LIMIT CONTROL FACTORY WIRED FIELD WIRING WHITE FOR 120V 277V Figure 8 A8 and C2 Circuit Wiring Diagrams...

Page 24: ...24 www hotwater com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2022 All rights reserved Printed on 7 25 2022 7 17 AM CT...

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