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A thermocouple is used to determine if a pilot flame is

present and will shut off the gas supply to the main burner

and the pilot burner if the flame is absent.
A high temperature limit switch or ECO (Energy Cut Off)

in the tank is used to shut off the unit if the water

temperature exceeds 180°F (83°C). The ECO is a single

use switch and requires complete replacement of the

entire thermostat. If the ECO should function, the water

heater cannot be used until the thermostat is replaced

by a qualified service agency. Contact your local dealer

for service information.

Anode Rod/Water Odor

Each water heater contains at least one anode rod, which

will slowly deplete while protecting the glass-lined tank

from corrosion and prolonging the life of the water heater.

Certain water conditions will cause a reaction between

this rod and the water. Once the anode is depleted, the

tank will start to corrode, eventually developing a leak.

The most common complaint associated with the anode

rod is a “rotten egg smell” produced from the presence

of hydrogen sulfide gas dissolved in the water. Do not

remove this rod permanently as it will void any warranties,

stated or implied. The parts list includes a special anode

that can be ordered if water odor or discoloration occurs.

This rod may reduce but not eliminate water odor

problems. The water supply system may require special

filtration equipment from a water conditioning company

to successfully eliminate all water odor problems.
Artificially softened water is exceedingly corrosive because

the process substitutes sodium ions for magnesium and

calcium ions. The use of a water softener may decrease

the life of the water heater tank.
The anode rod should be removed from the water heater

tank every 3 years for inspection. If the rod is more than

50% depleted, the anode rod should be replaced.
In replacing the anode:

1. Turn off gas supply to the water heater.
2. Shut off the water supply and open a nearby hot

water faucet to depressurize the water tank.

3. Drain approximately 5 gallons of water from tank

(Refer to “Draining and Flushing” for proper

procedures). Close drain valve.

4. Remove old anode rod.
5. Use Teflon® tape or approved pipe sealant on threads

and install new anode rod.

6. Turn on water supply and open nearby hot water

faucet to purge air from water system.

7. Restart the water heater as directed under “Operating

Your Water Heater.” See the "Repair Parts Illustration"

for anode rod location on page 27.

20

Operational Conditions

Condensation

Moisture from the products of combustion condenses

on the tank surface and the outside jacket of the water

heater and forms drops of water which may fall onto

the burner or other hot surfaces. This will produce a

“sizzling” or “frying” noise. 

This condensation is normal

and should not be confused with a leaking tank.

Condensation may increase or decrease at different

times of the year.
High efficient energy saver water heaters will produce

larger amounts of condensation on initial start up or

when a large amount of hot water is being used. 

Do

not confuse this with a “tank leak”.

 Once the water

reaches a temperature of 120°F and the tank warms

up (usually 1-2 hours), the condensation will stop.

Important

: It is always recommended that a suitable

drain pan be installed under the water heater to protect

the area from water damage resulting from normal

condensation production or a leaking tank or piping

connections. Refer to the “Location Requirements” on

page 4-5. Under no circumstances is the manufacturer

to be held responsible for any water damage in

connection with this water heater.

Water Heater Sounds

During the normal operation of the water heater, sounds

or noises may be heard. These noises are common

and may result from the following:
1.

Normal expansion and contraction of metal parts

during periods of heat-up and cool-down.

2.

Condensation causes sizzling and popping within

the burner area and should be considered normal.

3.

Sediment buildup in the tank bottom will create 

varying amounts of noise and may cause 

premature tank failure. Drain and flush the tank 

as directed under “Draining and Flushing”.

Smoke/Odor

The water heater may give off a small amount of smoke

and odor during the initial start-up of the unit. This is

due to the burning off of oil from the metal parts of a

new unit and will disappear after a few minutes of

operation.

Safety Shut-off

This water heater is designed to automatically shut-off

in the event of the following:
1.

The pilot flame is extinguished for any reason.

2.

The water temperature exceeds 180°F (83°C).

Summary of Contents for 6510238

Page 1: ...inity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas su...

Page 2: ...possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot wat...

Page 3: ...ions outlined in this manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the instructions you should not proceed but have a qualifi...

Page 4: ...p Drain Drain Pan NOTE In the State of California the water heater must be braced anchored or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area o...

Page 5: ...paces i e attics basements etc may require insulation of the water piping and drain piping to protect against freezing The drain and controls must be easily accessible for operation and service Mainta...

Page 6: ...Figure 5 Protective Louvered Wall or Fence 3 feet Min Figure 4 Vent Cap Termination Locations A 12 in 30 cm min clearance above grade veranda porch deck balcony or maximum anticipated snow level B 9...

Page 7: ...e of local and state codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Tables 1 and 2 on page 8 are provided as a sizing reference for commonly used gas pipe materials Consult the Na...

Page 8: ...00 125 150 TABLE 2 LP GAS CAPACITY TABLE Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5...

Page 9: ...n of electrical wiring pipes or wall studs before cutting NOTE Installations requiring an A dimension vertical height greater than what is shown as standard in the table will require the use of a vert...

Page 10: ...Wall Plate Screws Sealant 3 Telescoping Pipe 5 Telescoping Pipe Outer Wall Plate Inner Wall Plate Screws Sealant Outer Wall Plate HOT Screws Vent Cap Screws Sealant Slope down 1 4 per foot Optional V...

Page 11: ...sheet metal screws 90 apart and seal the joint with sealant Then attach the 5 section in the same manor Drill 1 8 pilot holes for the screws Continue until the full length is assembled Put the telesc...

Page 12: ...temperature of the water by mixing cold and hot water and are readily available for use Contact a licensed plumber or the local plumbing authority 4 If installing the water heater in a closed water sy...

Page 13: ...T add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be due to t...

Page 14: ...n Important Only a new temperature and pressure relief valve should be used with your water heater Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of...

Page 15: ...to limit the risk of scald injury Pumps valves piping and fittings must be compatible with potable water A properly installed flow control valve is required to prevent thermosiphoning Thermosiphoning...

Page 16: ...ater solution or other approved means used to check all connections and fittings for possible gas leaks INSTALLATION CHECKLIST 16 Water System Piping Temperature and pressure relief valve properly ins...

Page 17: ...lowest setting 1 Remove the outer door 2 Turn the temperature dial counterclockwise to its lowest setting 3 Turn gas control knob clockwise to the OFF position 4 To clear any gas that may have accumul...

Page 18: ...ter repeat steps 4 7 Continue to hold the knob for about 1 minute after the pilot is lit Release the gas control knob and it will pop back up Pilot should remain lit If the pilot light goes out repeat...

Page 19: ...f the thermostat is set too high Important Adjusting the thermostat past the 120 F bar on the temperature dial will increase the risk of scald injury Hot water can produce first degree burns within 12...

Page 20: ...ed pipe sealant on threads and install new anode rod 6 Turn on water supply and open nearby hot water faucet to purge air from water system 7 Restart the water heater as directed under Operating Your...

Page 21: ...piping systems main burner and pilot burner Check the water heater for the following Obstructions damage or deterioration in the venting system Make sure the ventilation and combustion air supplies a...

Page 22: ...internal parts Figure 19 Screw 6 Places N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A T ER I S E S A E R C N N O I A C T U N I T R O L READ...

Page 23: ...r 6 See Replacing Manifold Assembly at the top of next column 23 Replacing the Manifold Assembly 1 Check the door gasket for damage or imbedded debris prior to installation 2 Insert the manifold assem...

Page 24: ...e igniter button by depressing front and rear holding tabs and lift Disconnect the thermocouple pilot tube and manifold tube L P models have left hand threads at the thermostat Figure 19 5 Refer to Ga...

Page 25: ...from the gas line 3 Check with gas utility company 4 Notify utility install dirt trap in gas line 5 Clean locate source and correct 6 Finger tighten then 1 4 turn with wrench 7 Replace thermocouple 8...

Page 26: ...r Flame Yellow Lazy 1 Insufficient secondary air 2 Low gas pressure 3 Flue clogged 4 Defective thermostat 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Insufficient secondary air...

Page 27: ...UPPER AIR BOX FIVE INCH ELBOW THREE INCH ELBOW INNER WALL PLATE 4 TO 3 REDUCER MANIFOLD DOOR GASKET THREE INCH TELESCOPING PIPE FIVE INCH TELESCOPING PIPE OUTER WALL PLATE VENT CAP ASSEMBLY FRESH AIR...

Page 28: ...lot burner and the thermostat must be ordered for the proper gas type 2005 American Water Heater Company All Rights Reserved Natural Gas Manifold Door Assembly L P Gas Manifold Door Assembly 30 17 28...

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