background image

Explosion Hazard

If the temperature and pressure relief valve

is dripping or leaking, have a licensed

plumber correct the problem.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can

result in death, or explosion.

MAINTENANCE OF YOUR WATER HEATER

Draining and Flushing

It is recommended that the tank be drained and flushed

every 6 months to remove sediment which may buildup

during operation. The water heater should be drained

if being shut down during freezing temperatures.
To drain the tank, perform the following steps:
1.

Turn off the gas to the water heater at the Manual

Gas Shutoff Valve.

2.

Close the cold water inlet valve.

3.

Open a nearby hot water faucet.

4.

Connect a hose to the drain valve and terminate

it to an adequate drain.

Note:

  The drain hose should be rated for at least 200°F.

If the drain hose does not have this rating, open 

the cold water inlet valve and a nearby hot faucet

until the water is no longer hot. 

 5.   Open the water heater drain valve and allow all 

the water to drain from the tank. Flush the tank 

with water as needed to remove sediment.

6.

Close the drain valve, refill the tank, and restart 

the heater as directed under “Operating Your 

Water Heater”.

If the water heater is going to be shut down for an

extended period, the drain valve should be left open.

Important:

 Condensation may occur when refilling the

tank and should not be confused with a tank leak.

3 Month Inspection

At least every 3 months, a visual inspection should be

made of the venting and air supply system, piping

systems, main burner and pilot burner. Check the water

heater for the following:

·

Obstructions, damage, or deterioration in the 

venting system. Make sure the ventilation and 

combustion air supplies are not obstructed.

·

Buildup of soot and carbon on the main burner 

and pilot burner. Check for a soft blue flame.

·

Leaking or damaged water piping or gas piping.

·

Presence of flammable or corrosive materials in 

the installation area.

·

Presence of combustible materials near the water

heater.

Important:

 Verify proper operation after servicing this

water heater.

Temperature and Pressure

Relief Valve

Manually operate the temperature and pressure relief

valve at least once a year

to make sure it is working

properly. To prevent water

damage, the valve must be

properly connected to a

discharge line which

terminates at an adequate

drain.
Standing clear of the outlet

(discharged water may be

hot), slowly lift and release

the lever handle on the temperature and pressure relief

valve to allow the valve to operate freely and return to

its closed position. If the valve fails to completely reset

and continues to release water, immediately shut off

the manual gas valve and the cold water inlet valve and

call a qualified service technician.

Figure 18

Temperature and

Pressure Relief Valve

Manual Relief

Valve

Discharge Line to Drain

Self-cleaning (Some Models)

Some water heaters may include a self-cleaning device

that inhibits the buildup of lime and other sediment on

the metal surfaces of the water heater. As cold water

passes through the dip tube, lime-causing particles and

minerals are suspended automatically. This controls

sediment and lime buildup within the tank and results

in higher efficiencies and lower operation costs.

21

Summary of Contents for 6510238

Page 1: ...inity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas su...

Page 2: ...possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot wat...

Page 3: ...ions outlined in this manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the instructions you should not proceed but have a qualifi...

Page 4: ...p Drain Drain Pan NOTE In the State of California the water heater must be braced anchored or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area o...

Page 5: ...paces i e attics basements etc may require insulation of the water piping and drain piping to protect against freezing The drain and controls must be easily accessible for operation and service Mainta...

Page 6: ...Figure 5 Protective Louvered Wall or Fence 3 feet Min Figure 4 Vent Cap Termination Locations A 12 in 30 cm min clearance above grade veranda porch deck balcony or maximum anticipated snow level B 9...

Page 7: ...e of local and state codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Tables 1 and 2 on page 8 are provided as a sizing reference for commonly used gas pipe materials Consult the Na...

Page 8: ...00 125 150 TABLE 2 LP GAS CAPACITY TABLE Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5...

Page 9: ...n of electrical wiring pipes or wall studs before cutting NOTE Installations requiring an A dimension vertical height greater than what is shown as standard in the table will require the use of a vert...

Page 10: ...Wall Plate Screws Sealant 3 Telescoping Pipe 5 Telescoping Pipe Outer Wall Plate Inner Wall Plate Screws Sealant Outer Wall Plate HOT Screws Vent Cap Screws Sealant Slope down 1 4 per foot Optional V...

Page 11: ...sheet metal screws 90 apart and seal the joint with sealant Then attach the 5 section in the same manor Drill 1 8 pilot holes for the screws Continue until the full length is assembled Put the telesc...

Page 12: ...temperature of the water by mixing cold and hot water and are readily available for use Contact a licensed plumber or the local plumbing authority 4 If installing the water heater in a closed water sy...

Page 13: ...T add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be due to t...

Page 14: ...n Important Only a new temperature and pressure relief valve should be used with your water heater Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of...

Page 15: ...to limit the risk of scald injury Pumps valves piping and fittings must be compatible with potable water A properly installed flow control valve is required to prevent thermosiphoning Thermosiphoning...

Page 16: ...ater solution or other approved means used to check all connections and fittings for possible gas leaks INSTALLATION CHECKLIST 16 Water System Piping Temperature and pressure relief valve properly ins...

Page 17: ...lowest setting 1 Remove the outer door 2 Turn the temperature dial counterclockwise to its lowest setting 3 Turn gas control knob clockwise to the OFF position 4 To clear any gas that may have accumul...

Page 18: ...ter repeat steps 4 7 Continue to hold the knob for about 1 minute after the pilot is lit Release the gas control knob and it will pop back up Pilot should remain lit If the pilot light goes out repeat...

Page 19: ...f the thermostat is set too high Important Adjusting the thermostat past the 120 F bar on the temperature dial will increase the risk of scald injury Hot water can produce first degree burns within 12...

Page 20: ...ed pipe sealant on threads and install new anode rod 6 Turn on water supply and open nearby hot water faucet to purge air from water system 7 Restart the water heater as directed under Operating Your...

Page 21: ...piping systems main burner and pilot burner Check the water heater for the following Obstructions damage or deterioration in the venting system Make sure the ventilation and combustion air supplies a...

Page 22: ...internal parts Figure 19 Screw 6 Places N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A T ER I S E S A E R C N N O I A C T U N I T R O L READ...

Page 23: ...r 6 See Replacing Manifold Assembly at the top of next column 23 Replacing the Manifold Assembly 1 Check the door gasket for damage or imbedded debris prior to installation 2 Insert the manifold assem...

Page 24: ...e igniter button by depressing front and rear holding tabs and lift Disconnect the thermocouple pilot tube and manifold tube L P models have left hand threads at the thermostat Figure 19 5 Refer to Ga...

Page 25: ...from the gas line 3 Check with gas utility company 4 Notify utility install dirt trap in gas line 5 Clean locate source and correct 6 Finger tighten then 1 4 turn with wrench 7 Replace thermocouple 8...

Page 26: ...r Flame Yellow Lazy 1 Insufficient secondary air 2 Low gas pressure 3 Flue clogged 4 Defective thermostat 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Insufficient secondary air...

Page 27: ...UPPER AIR BOX FIVE INCH ELBOW THREE INCH ELBOW INNER WALL PLATE 4 TO 3 REDUCER MANIFOLD DOOR GASKET THREE INCH TELESCOPING PIPE FIVE INCH TELESCOPING PIPE OUTER WALL PLATE VENT CAP ASSEMBLY FRESH AIR...

Page 28: ...lot burner and the thermostat must be ordered for the proper gas type 2005 American Water Heater Company All Rights Reserved Natural Gas Manifold Door Assembly L P Gas Manifold Door Assembly 30 17 28...

Reviews: