background image

Burner Flames

Inspect the burner

flames through the

viewport and compare

them to the drawings in

Figure 16. A properly

operating burner

should produce a soft

blue flame. Blue tips

with yellow inner cones

are satisfactory. The

tips of the flame may have a slight yellow tint. The flame

should not be all yellow or have a sharp blue-orange

color. Contaminated air may cause an orange colored

flame. Contact a qualified service technician if the flame

is not satisfactory.

Stacking

Stacking occurs when a series of short draws of hot

water (3 gallons or less) are taken from the water heater

tank. This causes increased cycling of the burner and

can result in increased water temperatures at the hot

water outlet. An anti-scald device is recommended in

the hot water supply line to reduce the risk of scald

injury.

Emergency Shut Down

Important:

 Should overheating occur or the gas supply

fails to shut off, turn off the water heater’s manual gas

control valve and call a qualified service technician.

Water Temperature Regulation

Water temperature over 125°F can cause

severe burns instantly or death from

scalds.
Children, disabled and elderly are at

highest risk of being scalded.
See instructions manual before setting

temperature at water heater.
Feel water before bathing or showering.
Temperature limiting valves are available.

The thermostat is adjusted to its lowest temperature

when it is shipped from the factory. Water temperature

can be regulated by moving the temperature dial to the

preferred setting. 

The preferred starting point is 120°F

.

Align the index bar on the thermostat with the desired

water temperature as shown in Figures 17A and 17B.

There is a hot water scald potential if the thermostat

is set too high.
Important:  

Adjusting the thermostat past the 120°F

bar on the temperature dial will increase the risk of scald

injury. Hot water can produce first degree burns within:

120°F (49°C) more than 5 minutes
130°F (54°C) at 20 seconds
140°F (60°C) at 3 seconds
150°F (66°C) at 1-1/2 seconds
160°F (71°C) at less than 1 second

19

Note:

  During low demand periods when hot water is

not being used, a lower thermostat setting will reduce

energy losses and may satisfy your normal hot water

needs. If hot water use is expected to be more than

normal, a higher thermostat setting may be required to

meet the increased demand

When leaving your home

for extended periods (vacations, etc.) turn the

temperature dial to its lowest setting. This will maintain

the water at low temperatures with minimum energy

losses and prevent the tank from freezing during cold

weather.

REMOVABLE

REGULATOR

CAP

UNITROL

BEFORE

LIGHTING

READ ALL INSTRUCTIONS

CAUT

IO

N

HO

T

W

AR

M

V

A

C

A

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ATE

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HOTTER

TH

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RISK

OF SCALD

INJ

UR

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VA

CA

TIO

N

WAR

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O

T

120°  F

BAR

130°  F

BAR

INDEX

BARS

GAS

CONTROL

KNOB

Figure 17A:  Robert Shaw Gas Valve/Thermostat Settings (Natural)

WA

RNIN

G

130°  F

BAR

RESET

BUTTON

Figure 17B:  Robert Shaw Gas Valve/Thermostat Settings (L.P.)

GAS

CONTROL

KNOB

INDEX

BAR

130°  F

BAR

120°  F

BAR

130°  F

BAR

CAUTION

ON

O

F

F

P I

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BEFORE LIGHTING

WARNING

READ ALL INSTRUCTIONS

A

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This may have a

yellow tint

Yellow inner

cones are

satisfactory

Incorrect flame

lazy yellow

Correct flame

    soft blue

Figure 16:  Flame Characteristics

A

W

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A

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N

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Summary of Contents for 6510238

Page 1: ...inity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas su...

Page 2: ...possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot wat...

Page 3: ...ions outlined in this manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the instructions you should not proceed but have a qualifi...

Page 4: ...p Drain Drain Pan NOTE In the State of California the water heater must be braced anchored or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area o...

Page 5: ...paces i e attics basements etc may require insulation of the water piping and drain piping to protect against freezing The drain and controls must be easily accessible for operation and service Mainta...

Page 6: ...Figure 5 Protective Louvered Wall or Fence 3 feet Min Figure 4 Vent Cap Termination Locations A 12 in 30 cm min clearance above grade veranda porch deck balcony or maximum anticipated snow level B 9...

Page 7: ...e of local and state codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Tables 1 and 2 on page 8 are provided as a sizing reference for commonly used gas pipe materials Consult the Na...

Page 8: ...00 125 150 TABLE 2 LP GAS CAPACITY TABLE Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5...

Page 9: ...n of electrical wiring pipes or wall studs before cutting NOTE Installations requiring an A dimension vertical height greater than what is shown as standard in the table will require the use of a vert...

Page 10: ...Wall Plate Screws Sealant 3 Telescoping Pipe 5 Telescoping Pipe Outer Wall Plate Inner Wall Plate Screws Sealant Outer Wall Plate HOT Screws Vent Cap Screws Sealant Slope down 1 4 per foot Optional V...

Page 11: ...sheet metal screws 90 apart and seal the joint with sealant Then attach the 5 section in the same manor Drill 1 8 pilot holes for the screws Continue until the full length is assembled Put the telesc...

Page 12: ...temperature of the water by mixing cold and hot water and are readily available for use Contact a licensed plumber or the local plumbing authority 4 If installing the water heater in a closed water sy...

Page 13: ...T add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be due to t...

Page 14: ...n Important Only a new temperature and pressure relief valve should be used with your water heater Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of...

Page 15: ...to limit the risk of scald injury Pumps valves piping and fittings must be compatible with potable water A properly installed flow control valve is required to prevent thermosiphoning Thermosiphoning...

Page 16: ...ater solution or other approved means used to check all connections and fittings for possible gas leaks INSTALLATION CHECKLIST 16 Water System Piping Temperature and pressure relief valve properly ins...

Page 17: ...lowest setting 1 Remove the outer door 2 Turn the temperature dial counterclockwise to its lowest setting 3 Turn gas control knob clockwise to the OFF position 4 To clear any gas that may have accumul...

Page 18: ...ter repeat steps 4 7 Continue to hold the knob for about 1 minute after the pilot is lit Release the gas control knob and it will pop back up Pilot should remain lit If the pilot light goes out repeat...

Page 19: ...f the thermostat is set too high Important Adjusting the thermostat past the 120 F bar on the temperature dial will increase the risk of scald injury Hot water can produce first degree burns within 12...

Page 20: ...ed pipe sealant on threads and install new anode rod 6 Turn on water supply and open nearby hot water faucet to purge air from water system 7 Restart the water heater as directed under Operating Your...

Page 21: ...piping systems main burner and pilot burner Check the water heater for the following Obstructions damage or deterioration in the venting system Make sure the ventilation and combustion air supplies a...

Page 22: ...internal parts Figure 19 Screw 6 Places N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A T ER I S E S A E R C N N O I A C T U N I T R O L READ...

Page 23: ...r 6 See Replacing Manifold Assembly at the top of next column 23 Replacing the Manifold Assembly 1 Check the door gasket for damage or imbedded debris prior to installation 2 Insert the manifold assem...

Page 24: ...e igniter button by depressing front and rear holding tabs and lift Disconnect the thermocouple pilot tube and manifold tube L P models have left hand threads at the thermostat Figure 19 5 Refer to Ga...

Page 25: ...from the gas line 3 Check with gas utility company 4 Notify utility install dirt trap in gas line 5 Clean locate source and correct 6 Finger tighten then 1 4 turn with wrench 7 Replace thermocouple 8...

Page 26: ...r Flame Yellow Lazy 1 Insufficient secondary air 2 Low gas pressure 3 Flue clogged 4 Defective thermostat 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Insufficient secondary air...

Page 27: ...UPPER AIR BOX FIVE INCH ELBOW THREE INCH ELBOW INNER WALL PLATE 4 TO 3 REDUCER MANIFOLD DOOR GASKET THREE INCH TELESCOPING PIPE FIVE INCH TELESCOPING PIPE OUTER WALL PLATE VENT CAP ASSEMBLY FRESH AIR...

Page 28: ...lot burner and the thermostat must be ordered for the proper gas type 2005 American Water Heater Company All Rights Reserved Natural Gas Manifold Door Assembly L P Gas Manifold Door Assembly 30 17 28...

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