9
battery. Follow all battery safety rules outlined in this
manual.
* Avoid battery acid spills. Do not get battery acid on
eyes, face, or other body parts. Flush eyes and other
body parts immediately with water for at least 15
minutes if battery acid has gotten on them.
* Always check wheel lug nut torque values two hours
after initial operation and two hours after each tire repair
and/or replacement. Routinely check lug nut torque
valves every 100 hours of operation.
* Support this vehicle securely before working beneath.
Chock the wheels to prevent the vehicle from rolling.
* Do not shift transaxle unless this vehicle is fully
stopped and the engine is at idle or damage may occur.
Each vehicle must undergo a Pre-Delivery Inspection
by the Dealer. Listed below is an example of the
checklist that is included with the Warranty Registration
that is to be submitted to American SportWorks upon
Retail Sale. The Pre-Delivery Certificate and Warranty
Registration must be submitted to American SportWorks
in order to activate the vehicle warranty.
Pre-Delivery Steps
The dealer is required to complete “Pre-Delivery” steps
before customer may take possession of the vehicle.
This information must be filled in and check list checked
off or initialed by individuals performing the checks.
Dealership’s name, signatures of individuals filling in the
form, seller’s signature, customer’s signature, and
signing dates are also required.
Below is a list of the information that is required
to be completed and checked off.
Vehicle Information
Model No. ___________
Date ___________
Serial No. ___________
Engine Serial No.
Dealer Service and Inspection List
__ Fully charge battery. Check battery voltage to verify
that it is fully charged.
__ Check fuel valve lever to make sure it is in the
correct position.
__ Check tire pressure to make sure front and rear tires
have
5
psi.
__ Make sure wheel lug bolts/nuts are tightened to 90
Newton meters (65ft.lbs).
__ Check engine oil level at the dipstick. Add SAE
10W30 oil if oil is below the full mark on the dipstick.
*this should be done with seat (and under seat storage
Tray if equipped) removed, with UTV on flat level
surface
__ Check engine for correct RPM. Set to factory
specification if needed.
__ Check tie rods for tightness.
__ Check Choke Control. It should move and return
freely.
__ Step on foot brake to make sure the pedal is firm and
does not go to the floor.
__ Make sure seats and seat belts are properly fastened
to the frame.
__ Make sure all safety decals are in place.
__ Check headlights to make sure they are working and
are properly mounted.
__ Inspect air cleaner element. Make certain it is clean
and in place.
__ Inspect the fuel tank to make sure it is properly
installed and that there are no leaks.
__ Check fuel level to make sure there is at least 1/8 of
a tank of gas prior to performing initial starting
operations.
__ Inspect fuel lines to make sure they are properly
installed and that there are no leaks.
__ Check steering by executing a full lock to lock turn in
each direction.
__ Check parking brake to make sure it will engage,
hold and release.
__ Check throttle control to make sure it moves and
returns freely.
__ Check differential oil level at the differential oil plug.
Add 30 weight oil if oil is low.
Summary of Contents for Utility Vehicl
Page 22: ...22 BATTERY WATERING ...
Page 27: ...27 Under Hood Under Bed Left Side Forward Reverse Switch ...
Page 29: ...29 ...
Page 37: ...37 Section 6 Troubleshooting ...
Page 43: ...43 Section 7 Parts Diagrams Wiring Diagram HONDA Engine Models ...
Page 44: ...44 Wiring Diagram SUBARU Engine Models ...
Page 45: ...45 Terminal Block Wiring ...
Page 46: ...46 2 Wheel Drive Dana Transaxle Parts Breakdown ...
Page 49: ...49 ...
Page 50: ...50 265cc CW265 TW265 BD300 Utility Vehicle Parts Breakdown ...
Page 51: ...51 Body 265cc Models ...
Page 52: ...52 Frame 265cc Models ...
Page 53: ...53 Drive Train 265cc Models ...
Page 60: ...60 340cc CW11 TW11 TW11R Utility Vehicle Parts Breakdown ...
Page 61: ...61 Body 340cc Models ...
Page 62: ...62 Frame 340cc Models ...
Page 63: ...63 Drive Train 340cc Models ...
Page 72: ...72 4 Wheel Drive Dana Hilliard Transaxle Parts Breakdown ...
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Page 84: ...84 390cc CW413 TW413 4 wheel drive Utility Vehicle Parts Breakdown ...
Page 85: ...85 Body 390cc Models ...
Page 86: ...86 frame 390cc Models ...
Page 87: ...87 Drive Train 390cc Models ...
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Page 115: ...115 48 Volt CW48V BD48V 2 wheel drive Electric Utility Vehicle Parts Breakdown ...
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