12
Section 3 Assembly Instructions
Pre-Assembly Instructions
1)
Read Owner’s Manual
.
2) Unpack all vehicle and assembly parts. Make sure you
have everything listed on the previous page.
3) If you have any questions or problems with your
American SportWorks LLC product please call us,
toll free 1-866-646-5278.
Seat / Brushguard Assembly
1) Place seat back frame on vehicle frame tubes.
Insert a 5/16” x 2” socket head bolt through
both bottom joints. The head of the bolt should
be on the outside of the vehicle. Put a curved
washer on the threaded end of the bolt. Place
a 5/16” nylock nut on the bolts but
do not
tighten
.
2) Place the cage on front vehicle frame tubes
and seat back. Insert a 5/16” x 2” socket head
bolt through all four joints. The head of the
bolt should be on the outside of the vehicle.
Put a curved washer on the threaded end of
the bolt. Place a 5/16” nylock nut on the bolts.
Tighten all 6 nuts (including step 3).
Bumper Installation
1) Align the holes in the front bumper with the
mounting holes in the front frame tubes. Insert
the four 5/16” x 2” bolts through the bumper
bracket and then into the frame tubes. Put a
curved washer on the threaded end of the bolt.
Place a 5/16” nylock nut on the bolts and
tighten.
Steering Wheel Installation
1) Remove the plastic steering column cover by
removing the 3 screws on the bottom with a
5/16” socket. If equipped with top and bottom
steering column covers
2) Turn vehicle steering so that it is pointed
straight forward. Line up holes in steering
wheel with mounting holes so that the center
spoke is pointing down. Install ¼” x 1 ¾” hex
head bolts from the back. Tighten with ¼”
nylock nuts.
3) Install steering cap with #8 black screw.
4) Re-install steering column cover.
Summary of Contents for Utility Vehicl
Page 22: ...22 BATTERY WATERING ...
Page 27: ...27 Under Hood Under Bed Left Side Forward Reverse Switch ...
Page 29: ...29 ...
Page 37: ...37 Section 6 Troubleshooting ...
Page 43: ...43 Section 7 Parts Diagrams Wiring Diagram HONDA Engine Models ...
Page 44: ...44 Wiring Diagram SUBARU Engine Models ...
Page 45: ...45 Terminal Block Wiring ...
Page 46: ...46 2 Wheel Drive Dana Transaxle Parts Breakdown ...
Page 49: ...49 ...
Page 50: ...50 265cc CW265 TW265 BD300 Utility Vehicle Parts Breakdown ...
Page 51: ...51 Body 265cc Models ...
Page 52: ...52 Frame 265cc Models ...
Page 53: ...53 Drive Train 265cc Models ...
Page 60: ...60 340cc CW11 TW11 TW11R Utility Vehicle Parts Breakdown ...
Page 61: ...61 Body 340cc Models ...
Page 62: ...62 Frame 340cc Models ...
Page 63: ...63 Drive Train 340cc Models ...
Page 72: ...72 4 Wheel Drive Dana Hilliard Transaxle Parts Breakdown ...
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Page 84: ...84 390cc CW413 TW413 4 wheel drive Utility Vehicle Parts Breakdown ...
Page 85: ...85 Body 390cc Models ...
Page 86: ...86 frame 390cc Models ...
Page 87: ...87 Drive Train 390cc Models ...
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Page 115: ...115 48 Volt CW48V BD48V 2 wheel drive Electric Utility Vehicle Parts Breakdown ...
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