American Sportworks Utility Vehicl, Operator'S Manual

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16
(part #20843). Torque the oil drain plug to 9
ft*lbs.
5. Remove the oil fill plug using a 5/16” hex key
wrench.
6. Add 150 ml. (5 oz.) of Mobil fluid 424
American SportWorks part # 20848 ( note: do
not use any other type of oil in this system
or the 4WD will not operate properly!)
7. Reassemble the oil fill plug into the gear case
and torque to 10 ft*lbs.
Gear Spacing adjustment
1. Locate set screw on front gear box.
2. Turn clockwise until you feel resistance.
3. Turn back counter clockwise ¼ turn.
Rear Transaxle Gear Box – It is recommended that
the oil be changed once a year or after 600 hours. See
page 18 of owner’s manual.
90˚ Transfer Gear Box
– It is recommended that the
oil be changed once a year or after 600 hours.
1. Remove the oil drain plug located on the
bottom of the gear case using a ¼” hex key
wrench.
2. Let all the oil drain out of the unit. Catch and
discard the oil properly.
3. Be sure to clean off any debris on the drain
plug and reinstall. Torque oil drain plug to 10
ft*lbs.
4. Remove the oil fill plug using a ¼” hex key
wrench.
5. Add 200 ml. (7 oz.) of 80W90 gear oil.
6. Reassemble the oil fill plug into the gearcase
and torque to 10 ft*lbs.
Strut ball joint lube – It is recommended that the
lower strut ball joint be lubricated every 3 months or
after driving in water, mud or dusty conditions. The
grease fitting is located on the back side of the strut.
(see photo)
Transfer
Gear Box
Oil fill
Grease
fitting
Gear Gear Gear Gear
Spacing Spacing Spacing Spacing
Adjusting
Adjusting Adjusting
Adjusting
Screw
Screw Screw
Screw