Page 3
200 Series 36V
15312
Brake Fluid and Performance
Always check that there is plenty of brake fluid
in the brake fluid reservoir.
Ensure brake fluid looks clean and brake hoses
are in good condition
Check that the front (7150 only) and rear
brake pads are in good condition.
Check the brake rotors for abnormal wear.
Chassis Nuts and Bolts
Always pay attention to the karts nuts and bolts. Some loosening after use is
normal and should not be left unchecked for an extended period of time.
TIGHTENING TORQUE CHART
Bolt
Diameter
(mm)
Conventional marked bolt
8.8 marked bolt
N.m
Kg.m
Ib-ft
N.m
Kg.m
Ib-ft
4
1 ~2
0.1 ~0.2
0.7 ~1.5
1.5 ~3
0.15 ~0.3
1.0 ~2.0
5
1 ~4
0.2 ~0.4
1.5 ~3.0
3 ~6
0.3 ~0.6
2.0 ~4.5
6
4 ~7
0.4 ~0.7
3.0 ~5.0
8 ~12
0.8~1.2
6.0 ~8.5
8
10 ~16
1.0 ~1.6
7.0 ~11.5
18 ~28
1.8 ~2.8
13.0 ~20.0
10
22 ~35
2.2 ~3.5
16.0~25.5
40 ~60
4.0 ~6.0
29.0 ~43.5
12
35 ~50
3.5 ~5.5
25.5 ~40
70 ~100
7.0 ~10.0
50.5 ~72.5
14
50 ~80
5.0 ~8.0
36.5 ~58
110 ~160
11.0 ~16.0
79.5 ~115.5
16
80 ~130
8.0 ~13.0
58 ~94
170 ~250
17.0 ~25.
123.0 ~181.0
18
130 ~190
13.0~19.0
94 ~137.5
200 ~280
20 ~28.0
144.5 ~202.5
Chassis Lubrication
Clean and Grease chassis bushings and bearings quarterly to assure smooth
operation and extended life of the bushings and the components.
If used in extreme wet and muddy conditions or dusty conditions, it is
recommended more often.
For proper tire pressure ratings,
see Section 1 -Specifications.
Summary of Contents for 36V 200 Series
Page 1: ...15312 Service Manual 200 Series 36V...
Page 12: ...Page 9 200 Series 36V 15312 Section 6 ELECTRICAL SYSTEM SCHEMATICS Figure 1 Vehicle Schematic...
Page 13: ...15312 200 Series 36V Figure 2 Motor Controller Schematic...
Page 18: ...Page 15 200 Series 36V 15312 Section 8 BRAKES BRAKE SYSTEM REPLACEMENT...
