Amazone UX 4201 Super Operating Manual Download Page 42 | Manualshive

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Product description

42

UX01 Super CP Plus BAG0229.2 11.21

(1) Folding sprayer boom with transport locking

mechanism

(2)  Boom part width section valves
(3)  Flushing water tank, right
(4)  Storage compartment
(5)  Wheel chocks
(6)  Hydraulic system / electronics cover hood
(7)  Hydraulic jack

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Summary of Contents for UX 4201 Super

Page 1: ...Super UX 5201 Super UX 6201 Super Trailed field sprayer with Comfort Package CP plus MG7070 BAG0229 2 11 21 Printed in Germany Please read this operating manual before initial operation Keep it in a s...

Page 2: ...The person concerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should...

Page 3: ...r Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg Manufacturer s address AMAZONEN WERKE H DREYER SE Co KG Postfach 51 D 49202 Tel E mail Hasbergen Germany 49 0...

Page 4: ...d on the implement or is only available in certain markets The sales documents provide information on the equipment of your implement or consult your dealer for more detailed information All informati...

Page 5: ...and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators hav...

Page 6: ...afety conscious working 29 2 16 Safety information for users 30 2 16 1 General safety instructions and accident prevention instructions 30 2 16 2 Hydraulic system 33 2 16 3 Electrical system 34 2 16 4...

Page 7: ...s 75 5 10 Safety chain between tractor and implements 76 5 11 AutoTrail steering axle 77 5 12 Hydraulic jack 78 5 13 Spray liquid tank 79 5 13 1 Agitators 80 5 13 2 Maintenance platform with ladder 81...

Page 8: ...ication 128 8 Start up 129 8 1 Antifreeze in the spray liquid tank 129 8 2 Checking the suitability of the tractor 130 8 2 1 Calculating the actual values for the total tractor weight tractor axle loa...

Page 9: ...ation point overview 195 14 4 Maintenance schedule overview 199 14 5 Axle and brake 202 14 5 1 Automatic load dependent braking force regulator ALB 207 14 5 2 Hydraulic brakes 207 14 6 Parking brake 2...

Page 10: ...uid circuit Part width section control AmaSwitch 238 15 4 Actuators and sensors 239 15 5 Hydraulic diagram 240 15 6 Fuses and relays 242 16 Spray table 244 16 1 Spray tables for flat fan anti drift in...

Page 11: ...e place for future use 1 2 Locations in the operating manual All the directions specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Act...

Page 12: ...ols on the implement in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the implement is obliged to comply with the...

Page 13: ...e These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to on...

Page 14: ...mediate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result...

Page 15: ...ily accessible for the user and maintenance personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety a...

Page 16: ...sons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been informed about the necessary pr...

Page 17: ...k Regularly check that bolted connections are firmly secured and tighten if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make n...

Page 18: ...nd spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability...

Page 19: ...ing symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The c...

Page 20: ...afety instructions 20 UX01 Super CP Plus BAG0229 2 11 21 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the...

Page 21: ...General safety instructions UX01 Super CP Plus BAG0229 2 11 21 21...

Page 22: ...heel drive is moving MD 078 Risk of crushing fingers or hands by accessible moving machine parts This danger causes serious injuries including loss of body parts such as fingers or hand Never reach in...

Page 23: ...atal injuries anywhere on the body It is forbidden to stand under suspended loads or raised implement parts Maintain an adequate safety distance from any suspended loads or raised implement parts Ensu...

Page 24: ...mation in the operating manual before carrying out maintenance work on the hydraulic hose lines If you are injured by hydraulic fluid contact a doctor immediately MD 097 Risk of crushing and contusion...

Page 25: ...d for loading of the implement MD101 This symbol indicates application points for using lifting gear jack MD 102 Danger from intervention in the implement e g installation adjusting troubleshooting cl...

Page 26: ...o the body Read and observe the instructions in the operating manual before carrying out any maintenance or repair work If you are injured by hydraulic fluid contact a doctor immediately MD 114 This s...

Page 27: ...fatal injuries anywhere on the body Never climb into the spray liquid tank MD 174 Danger from unintended continued movement of the implement Will cause serious injuries anywhere on the body or death S...

Page 28: ...e entire body due to standing in the swivel range of the drawbar between the tractor and the attached implement Causes serious potentially fatal injuries anywhere on the body Standing or walking in th...

Page 29: ...ugh non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to the enviro...

Page 30: ...y and weather conditions the driving characteristics of the tractor and the connected or coupled implement Coupling and uncoupling the implement Only connect and transport the implement with tractors...

Page 31: ...re that you understand all the equipment and actuation elements of the implement and their function There is no time for this when the machine is already in operation Wear tight fitting clothing There...

Page 32: ...brake delay for the loaded vehicle combination tractor plus connected implement Check the brake power before moving off When turning corners with the implement coupled take the wide sweep and centrif...

Page 33: ...Remove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use genuine...

Page 34: ...onents on the implement with a connection to the on board power supply the operator is responsible for checking whether the installation might cause faults on the vehicle electronics or other componen...

Page 35: ...ning Never switch on the PTO shaft while the tractor engine is turned off Always switch off the PTO shaft whenever excessive bending occurs or it is not needed WARNING After the PTO shaft is switched...

Page 36: ...carry out adjustment and repair work on the brake system Have the brake system thoroughly checked regularly If there are any functional faults in the brake system stop the tractor immediately Have th...

Page 37: ...prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations 2 16 7 Tyres Repair work on tyres and wheels may only be carried out by specialists with suitab...

Page 38: ...hen filling When handling crop protection agents wear the proper protective clothing such as gloves overalls safety glasses etc For tractors with a cab with ventilation fans replace filters for the fr...

Page 39: ...spose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on attached implements...

Page 40: ...d unloading as long as the tractor fulfils the power requirements Pneumatic brake system Only move off with the implement connected when the pressure gauge on the tractor shows 5 0 bar Loading using a...

Page 41: ...d operator controls If possible read this section when actually at the implement This helps you to understand the implement better 4 1 Overview of assembly groups 1 Spray liquid tank 2 Spray liquid ta...

Page 42: ...P Plus BAG0229 2 11 21 1 Folding sprayer boom with transport locking mechanism 2 Boom part width section valves 3 Flushing water tank right 4 Storage compartment 5 Wheel chocks 6 Hydraulic system elec...

Page 43: ...21 43 4 2 Safety and protection equipment Transport locking mechanism to prevent the Super L boom from folding out unintentionally Railing on the maintenance platform 1 Universal joint shaft guard wit...

Page 44: ...head for pneumatic brake brake line with connection to the hydraulic brake 4 4 Transportation equipment 1 Rear lights brake lights turn indicators 2 2 warning signs square 3 2 red reflectors triangul...

Page 45: ...vely for agricultural use for treating field crops Restrictions for use on slopes 1 Driving on slopes with a full spray liquid tank 2 Driving on slopes with a partially filled spray liquid tank 3 Appl...

Page 46: ...t Stomp Iloxan Mudecan Elancolan and Teridox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particul...

Page 47: ...hall be valid No one may stand in the implement danger area as long as the tractor engine is running with a connected universal joint shaft hydraulic system as long as the tractor and implement are no...

Page 48: ...issible technical total weight 5 Permissible technical trailer load for a drawbar trailer vehicle with pneumatic brake A0 Permissible technical drawbar load A 0 A1 Permissible technical axle load for...

Page 49: ...e agitator capacity Calculation formula for the application rate in l min Agitator capacity per minute 5 of the tank volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min...

Page 50: ...00 l 6560 l 4200 l 5200 l 6200 l Flushing water tank 580 l 580 l 580 l Filling height from the maintenance platform 1060 mm 1430 mm 1460 mm Permissible system pressure 10 bar Working speed 4 18 km h W...

Page 51: ...6 7 7 8 7 7 6 8 33 m 9 7 8 7 7 8 7 7 8 7 11 6 6 6 6 6 6 6 6 6 6 6 36 m 7 10 10 10 12 10 10 10 9 9 9 7 7 8 7 7 9 9 36 m 24 m 9 6 7 9 1 9 10 9 9 1 7 6 39 m 9 7 9 9 9 10 9 9 9 7 13 6 6 6 6 6 6 6 6 6 6 6...

Page 52: ...7 5 l 1 5 l 19 0 l 9 5 5 l 17 0 l 22 5 l 23 5 l 2 0 l 25 5 l 27 m 7 5 0 l 12 5 l 17 5 l 18 5 l 2 0 l 20 5 l 22 4 l 2 0 l 24 4 l 9 5 5 l 17 5 l 23 0 l 24 0 l 2 0 l 26 0 l 28 m 7 5 0 l 13 0 l 18 0 l 19...

Page 53: ...on the tyre indicates the maximum speed at which the tyre has the tyre load capacity according to the load index The tyre load capacity is only achieved when the tyre inflation pressure matches the n...

Page 54: ...Please also follow the specifications of the tyre manufacturer WARNING Danger of accident In event of too low inflation pressure the stability of the vehicle is no longer guaranteed 4 14 Noise produc...

Page 55: ...rControl 10 l min Flushing water pump 35 l min Hydraulic spray pump drive 50 l min Implement hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hydraulic fluid...

Page 56: ...through the pressure filter 4 to the single nozzle control 14 to the injector 6 and the induction bowl 7 To prepare the spray liquid pour the required quantity of agent into the induction bowl and dra...

Page 57: ...owl in transport position 6 Washing facility with soap dispenser 7 Drain for final residual quantity from the spray liquid tank and pressure filter 8 Filling connection suction for spray liquid tank f...

Page 58: ...5 Valve group From left to right External cleaning Induction bowl cleaning Induction bowl Filling the flushing water tank Internal cleaning Additional agitator Drain quick emptying and pressure filte...

Page 59: ...ing cover can be used as a shelf 5 Switch tap EA 6 Handle to swivel the induction bowl into working or transport position 7 Switch tap EB 8 Spray pistol for cleaning the control panel 9 Scale to show...

Page 60: ...21 5 3 1 Switch taps on the induction bowl Switch tap EA External cleaning of induction bowl Dissolve agent with mixing nozzle Switch tap EB Clean canister clean induction bowl Flushing via ring line...

Page 61: ...each use check that all protective devices for the universal joint shaft are installed and fully functional the clearance around the universal joint shaft is sufficient in all operating positions Lack...

Page 62: ...the provided universal joint shaft type Read and follow the operating manual provided for the universal joint shaft Correct use and maintenance of the universal joint shaft prevents serious accidents...

Page 63: ...ctor 5 Push the latch of the universal joint shaft onto the tractor PTO shaft until the latch noticeably engages When coupling the universal joint shaft observe the supplied operating manual for the u...

Page 64: ...he supporting chain of the universal joint shaft to suspend the uncoupled universal joint shaft Clean and lubricate the universal joint shaft if it is going to be out of use for a long time 1 Uncouple...

Page 65: ...different types of activation depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control un...

Page 66: ...stall the supplied coupling sleeve to the pressure free oil return Oil volume flow Depending on the implement equipment equipment a b c the im plement requires a specific oil volume flow that must be...

Page 67: ...pling points of the hydraulic hose lines for a correct tight seat 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic connectors o...

Page 68: ...gs is compensated 1 Brake valve 2 Release valve with actuation button The actuation button must be pushed in up to the stop to release the service brake system e g to manoeuvre the uncoupled trailed s...

Page 69: ...unction of the brake system You may not change the adjustment dimension on the automatic load dependent braking force regulator The adjustment dimension must correspond to the value specified on the A...

Page 70: ...l circuit pneumatic braking system Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately rele...

Page 71: ...onst die Be triebs Bremsanlage l st und sich die ungebremste Maschine in Bewegung setzen kann When the implement is uncoupled or torn off the supply line to the trailer brake valve is vented The trail...

Page 72: ...r s hydraulic connector 4 Tighten the threaded hydraulic union hand tight if present 5 7 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw connection if present 2 Protect th...

Page 73: ...in e g when triggering the emergency brake be sure to reinsert the spring cotter pin into the brake valve from the same side Otherwise the brakes are without function After the spring cotter pin has b...

Page 74: ...sition 2 Crank in operating position new Crank position for releasing applying in the end area the parking brake requires approx 20 kg manual force to be applied Crank position for quick releasing app...

Page 75: ...BAG0229 2 11 21 75 5 9 Foldable wheel chocks The wheel chocks are fastened in a swivelling mount under the right flushing water tank Put the foldable wheel chocks into operating position by pressing...

Page 76: ...P Plus BAG0229 2 11 21 5 10 Safety chain between tractor and implements Depending on country specific regulations implements are equipped with a safety chain The safety chain must be mounted at a suit...

Page 77: ...port set the steering axle to transport position It is forbidden to transport the implement with AutoTrail switched on On the control terminal for this purpose 1 Set the steering axle to centre positi...

Page 78: ...led sprayer It is actuated using a double acting control valve Blue tractor control unit DANGER When parking the implement on the hydraulic jack it may only be slanted by max 30 from the vertical plan...

Page 79: ...Spray liquid tank 2 Internal cleaning 3 Folding screw lid for the filling opening 4 External filling 5 Filling sieve 6 Ventilation 7 Float for determining the fill level 8 Agitator 9 Secondary agitato...

Page 80: ...elf cleaning pressure filter The main agitator has its own agitator pump The additional agitator is supplied by the operation pump When the agitators are switched on they mix the spray liquid in the s...

Page 81: ...each to filling dome DANGER Risk of injury from toxic vapours Never climb into the spray liquid tank Risk of falling when riding on the implement It is strictly forbidden to ride on the field sprayer...

Page 82: ...tity in the spray liquid tank when finishing spraying operation clean flush the whole field sprayer in the field clean the suction chest and the spray lines when the tank is full Fill only clear fresh...

Page 83: ...ash tank with crop protection products or spray liquid Only fill the hand wash tank with clear fresh water and never with crop protection product or spray liquid Ensure that you always carry enough cl...

Page 84: ...he maximum permissible pump drive speed of 540 rpm 1 Spray liquid pump equipment with universal joint shaft drive or hydraulic drive 2 Spray liquid pump 3 Agitator pump Hydraulic pump drive The maximu...

Page 85: ...The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle opening of the nozzles in question Ensure that the use of pressure filter inserts wit...

Page 86: ...to the spray liquid tank Overview of the pressure filter inserts 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm 80 mesh inch yellow for nozzle size 02 Fi...

Page 87: ...on and off via the control terminal The HighFlow valve chest is located on the right of the platform 1 Additional pressure filter 2 Switch tap for secondary agitator draining the residual quantity fro...

Page 88: ...ng device pull on the knob 1 and turn until it engages in the upper notch 2 Then swivel the lever 3 up until the pin is unlocked The drawbar of the trailer must be long enough to prevent collisions wi...

Page 89: ...ar eye ball bracket or lower link crosspiece prevents unauthorised use of the machine 5 22 Underbody panelling The underbody panelling ensures a smooth underside of the implement that protect the plan...

Page 90: ...kit for cleaning the field sprayer includes 1 Hose coiler 2 20 m pressure hose 3 Spray gun Operating pressure 10 bar Water output 18 l min WARNING Danger from liquids escaping under pressure and cont...

Page 91: ...can be overlooked The camera system is an aid It does not replace the operator s awareness of the immediate surroundings Before manoeuvring ensure that there are no people or objects in the manoeuvrin...

Page 92: ...2 work floodlights on the sprayer boom and 2 work floodlights on the platform LED individual nozzle illumination Lighting package for the control panel and storage compartment 2 variants Separate pow...

Page 93: ...prayer boom the operation of special functions the monitoring of the field sprayer during spraying operation The control terminal controls a job computer Here the job computer receives all necessary i...

Page 94: ...acy of the spray liquid When the spraying height of the sprayer boom to the crop is set correctly complete overlap is achieved Nozzles are attached to the boom at intervals of 50 cm alternatively 25 c...

Page 95: ...nd potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from mov...

Page 96: ...and against the direction of travel it is then automatically returned to its working position Boom section locking with compression spring Boom section locking with hydraulic cylinder Centre boom sect...

Page 97: ...uper L boom 1 Sprayer boom with spray lines 2 Transport safety bow 3 Parallelogram frame for adjusting the height of the sprayer boom 4 Nozzle protection tube 5 Spacer 6 Outer boom locking see on page...

Page 98: ...ts Locking and unlocking the transport locking mechanism The transport safety bow is used to lock the folded sprayer boom in transport position to prevent unintentional unfolding Unlocking the transpo...

Page 99: ...ded 1 Raise the sprayer boom to mid height 2 Fold the desired boom sections It is forbidden to work with the boom folded into transport position on one side After folding the boom section swivels forw...

Page 100: ...king width keep the outer part width sections switched off Case 2 Number of nozzles outer part width section Number of nozzles on the foldable outer element Close the outer nozzles manually triple noz...

Page 101: ...width sections have to be switched off on the control terminal 1 Boom width reduction 2 Hydraulic accumulator optional A Stop tap opened B Stop tap closed Working with reduced working width 1 Reduce t...

Page 102: ...e inner sensor ContourControl Deactivate the inner sensor ISOBUS Software 6 4 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres 1 Boom extension in tran...

Page 103: ...terminal Refer to control terminal instruction manual 6 6 DistanceControl optional The sprayer boom regulating device DistanceControl automatically keeps the sprayer boom parallel at the desired dist...

Page 104: ...ith part width section valves and DUS pressure circulation system Spray lines with single nozzle control and DUS Pro pressure circulation system 1 Flow meter 2 Flow meter 3 Boom part width section val...

Page 105: ...ndiluted residue for all spray lines to 2 l The constant circulation of liquid enables production of a uniform spray pattern right from the start because spray liquid is available at every spray nozzl...

Page 106: ...dripping 3 Spring element 4 Shutter holds the entire diaphragm valve in the nozzle body 5 Nozzle filter fitted as standard on machines with 50 mesh inch is inserted from below into the nozzle body 6...

Page 107: ...cally positioned nozzle is supplied Quadruple nozzles optional The arrow indicates the vertical nozzle that is being supplied The quadruple nozzle body can be equipped with a 25 cm nozzle holder This...

Page 108: ...Layout and function of the sprayer boom 108 UX01 Super CP Plus BAG0229 2 11 21 Install the 25 cm nozzle holder If the 25 cm nozzle holder is not used close the supply with plugs...

Page 109: ...25 cm further out right at the edge of the field can be electrically switched on Electric end nozzle switching Using end nozzle switching up to three of the outer nozzles at the edge of the field clo...

Page 110: ...on and off separately via Section Control 1 Nozzle body 2 Union nut with diaphragm seal 3 Motor valve 6 9 2 4 way AmaSelect single nozzle control Standard nozzle body Extra nozzle body Extra nozzle bo...

Page 111: ...e used for installation Manual nozzle selection The control terminal can be used to select the nozzle or the nozzle combination Automatic nozzle selection The nozzle or nozzle combination is automatic...

Page 112: ...han for example 40 kg N see also Conversion table for spraying liquid fertiliser Always discontinue nozzle based UAN fertilisation at development stage EC 39 because chemical burns on ears have a part...

Page 113: ...are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces The following 7 hole nozzles are available SJ7 02 CE...

Page 114: ...tting tap for every boom part width section a Spraying via both spray lines with drag hoses b Spraying via a standard spray line c Spraying via the 2nd spray line only Remove drag hoses for normal spr...

Page 115: ...amaging the implement When driving on the roads the sprayer boom must not be raised above the lifting module The total height of the implement with lifting module can be considerably higher than 4 m U...

Page 116: ...e implement control panel 7 1 1 TwinTerminal The surface of the touchscreen terminal consists of touch sensitive fields By tapping the touch sensitive fields you can navigate through the menu you can...

Page 117: ...Delete last digit Close input window Confirm entry Limit values Input window Input values 0 9 7 1 4 Work Special functions menu The Work menu is active after switching on the terminal Switch to the Wo...

Page 118: ...ion bowl menu 3 Spray liquid tank menu 4 Flushing water tank menu Filling connections 5 Connection for spray agent suction from containers closed transfer system 6 Suction connection 7 Pressure connec...

Page 119: ...splays in the Work menu Filling profile 1 or 2 Agitator capacity Filling capacity at level 1 2 or 3 Filling pause function is set Foam prevention is active External wash down device active Automatic c...

Page 120: ...ched Start stop filling via suction connection Start stop filling via pressure connection Spray agent suction from container closed transfer system Closed transfer system submenu Cleaning Start stop c...

Page 121: ...m containers during suction filling Flush system canister with water from suction connection Start stop suction from containers during pressure filling Flush system canister with water from pressure c...

Page 122: ...t fill level current fill level Filling Before filling Enter the target fill level Connect the hose to the correct suction connection Filling is automatically stopped when the target fill level has be...

Page 123: ...eaning after raising the induction bowl in the Special functions menu Increased capacity for the canister flushing nozzle Increased water pressure to optimise the cleaning of empty agent containers Se...

Page 124: ...per CP Plus BAG0229 2 11 21 7 3 Special functions menu Select the filling profile Select filling options Cleaning winter storage Adjust agitator Back to the Main menu Settings Special functions Immedi...

Page 125: ...folded down when the start button is pressed The filling procedure stops when the target fill level that was stored in the filling profile is reached Select filling profile 1 Select filling profile 2...

Page 126: ...ing Automatic cleaning of induction bowl Filling pause for suction filling The filling pause enables automatic pausing of the filling procedure This is sensible if the induction procedure would not be...

Page 127: ...ning is shown with an A automatic Canister flushing ring line spray pistol and mixing nozzle must be cleaned separately if the induction bowl was operated with spray liquid If automatic cleaning is ac...

Page 128: ...Comfort Package plus 128 UX01 Super CP Plus BAG0229 2 11 21 7 4 Alarm warning and notification Alarm Warning Note Full screen messages must always be acknowledged...

Page 129: ...e with the statutory road traffic regulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operat...

Page 130: ...the tractor must always be subjected to at least 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the implement connected...

Page 131: ...technical data of tractor and front implement mounting or front weight or measurement a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating m...

Page 132: ...the tractor operating manual in the table section 7 1 1 7 8 2 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat F T G G Enter the numeric value for the calcul...

Page 133: ...istration papers The actual calculated values must be less than or equal to the permissible values WARNING Risk of contusions cutting catching drawing in and knocks through insufficient stability and...

Page 134: ...n device on the tractor has a sufficient permissible drawbar load for the actual existing drawbar load the axle loads and weights of the tractor altered by the drawbar load are within the approved lim...

Page 135: ...m ISO 24347 Ball coupling 80 mm ISO 24347 Lower hitch Towing hooks hitch hooks ISO 6489 19 Drawbar eye Centre bore 50 mm Eyelet 30 mm ISO 5692 1 Swivel drawbar eye compatible only with form Y hole 50...

Page 136: ...g device of the implement Drawbar of the implement Coupling device of the tractor The actual DC value calculated for the combination must be less than or equal to the DC values specified The permissib...

Page 137: ...actual DC value of a combination to be coupled is calculated as follows DC g x T x C T C Fig 1 T permissible total weight of your tractor in t See tractor operating manual or vehicle documentation C...

Page 138: ...t applies only for the current tractor type You may have to readjust the universal joint shaft if you couple the implement to different tractor WARNING Danger of being caught and drawn in if the PTO s...

Page 139: ...st and the longest operating position for the universal joint shaft 3 1 To do so raise and lower the implement using the tractor s three point hydraulic system In doing so actuate the operating contro...

Page 140: ...being driven as long as the tractor engine is running with a connected universal joint shaft hydraulic system If the ignition key is inserted in the tractor and the tractor engine can be started unint...

Page 141: ...on the tyres must have a rim that has been fully welded all the way round A extension for the hydraulic jack and ladder must be installed when tyres with a diameter greater than 1860 mm are used 1 Lif...

Page 142: ...wheel can collide with the implement 1 Adjust using the stop screw and lock nut 2 Make adjustments using the spacers 8 6 Initial operation of service brake system Perform a braking test for the trail...

Page 143: ...es are the result of incorrect adjustment of the system setting screw caused by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressur...

Page 144: ...he implement cannot be ensured 2 Load Sensing hydraulic system pressure and flow regulated setting pump with direct load sensing pump connection and LS setting pump Select setting B 3 Load Sensing hyd...

Page 145: ...Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor You may only connect the implement to tractors suitable fo...

Page 146: ...to the tractor 2 1 Drive tractor up to the implement in such a manner that a free space approx 25 cm remains between tractor and implement 2 2 Secure the tractor against unintentional starting and rol...

Page 147: ...ace with solid ground 2 Uncouple the implement from the tractor 2 1 Secure the implement against unintentionally rolling away See page 140 2 1 Lower the jack into parking position 2 2 Uncouple the con...

Page 148: ...ervice brake as follows Fill the air reservoir Completely vent the brake system using the drain valve on the air reservoir 1 Connect the implement to the manoeuvring vehicle 2 Apply the brakes on the...

Page 149: ...d correctly Secure the implement against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or impact from tipping and insufficient st...

Page 150: ...It is forbidden to transport the implement when the tractor control unit is locked During road transport always set the tractor control unit on the tractor to neutral position Move the sprayer boom t...

Page 151: ...e tractor If unauthorised persons are standing in the area of the sprayer boom WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on...

Page 152: ...he tractor PTO shaft Observe the permissible implement drive speed before switching on the tractor PTO shaft WARNING Danger of being entangled and drawn in and danger from foreign objects being caught...

Page 153: ...on the instructions for use the safety datasheet or the operating manual for the crop protection agent to be used You must use e g Chemical resistant gloves Chemical resistant overalls Water resistant...

Page 154: ...mediately Observe the correct filter equipment Clean the field sprayer thoroughly before applying a different crop protection agent Flush the nozzle line before each time changing a nozzle before rota...

Page 155: ...vicinity of wells or surface water Avoid leaks and contamination with crop protection agent and or spray liquid through appropriate conduct and wearing appropriate physical protection equipment To av...

Page 156: ...ways pay attention to the respective specific weight of the liquid to be filled When filling continuously watch the fill level indicator to prevent overfilling the spray liquid tank When filling the s...

Page 157: ...for the area to be treated 3 Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manufact...

Page 158: ...collect and dispose of them in a proper manner Do not reuse them for other purposes If only spray liquid is available for washing the agent tanks first use this to carry out preliminary cleaning Then...

Page 159: ...how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 l ha x 2 5 ha 1000 l Agent A 1 5 kg ha x 2 5 ha 3 75 kg Agent B 1 0 l ha x 2 5 ha 2 5 l Example 2 The fol...

Page 160: ...tity increases by a multiple Travel distan ce Working width m 15 16 18 20 21 24 27 28 30 32 33 36 39 40 m Refill quantity l 10 2 2 2 2 2 2 3 3 3 3 3 4 4 4 20 3 3 4 4 4 5 5 6 6 6 7 7 8 8 30 5 5 5 6 6 7...

Page 161: ...has been selected the filling starts automatically after the induction bowl is swivelled down WARNING Damage to crops and soils due to critical agents during suction filling of the flushing water tank...

Page 162: ...uction filling Ensure a continuous minimum diameter of the suction hoses taps of 3 inches WARNING Damage to the suction valve chest caused by pressure filling via the suction connection The suction co...

Page 163: ...ause on the TwinTerminal to have enough time for flushing Filling is automatically stopped when the target fill level has been reached During the filling pause the spray liquid tank will continue to b...

Page 164: ...he hydrant 2 TwinTerminal Enter the target fill level for both tanks 3 If necessary fill the flushing water tank at the same time 4 Start blending in the agent when more than 20 of the tank filling le...

Page 165: ...r from the pressure connection Switch tap QU in position Flush in the agents during the filling procedure 1 Drive the pump at least 400 rpm 2 Lower the induction bowl 3 Open the induction bowl cover 4...

Page 166: ...ster flushing equipment First position 1 then position 2 3 Press the canister down for at least 30 secs The canister is rinsed with water Cleaning the induction bowl 4 Switch tap EA in position 5 Clea...

Page 167: ...oupling 3 TwinTerminal start the filling procedure Spray agent suction from container 4 TwinTerminal stop the filling procedure when the desired quantity has been drawn from the container Cleaning con...

Page 168: ...ank must first be filled with 600 l of water before the flushing water tank flushing of the valve chest TwinTerminal It is preferable to fill the flushing water tank while you are filling the spray li...

Page 169: ...nt Select the required nozzle type from the spray table before spraying starts taking account of the intended forward speed the required application rate and the required atomisation characteristic fi...

Page 170: ...the distance sensor pulses per 100 m if there are any differences between the actual and displayed travelled distance If spraying operation is interrupted due to bad weather be sure to clean the sucti...

Page 171: ...siderably Residual quantities in the spray liquid tank can still be properly applied up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction...

Page 172: ...ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop protection agent 11 3 3 Diluting the spray liquid with flushing water 1 Run...

Page 173: ...uted residue is drained off after cleaning Disposing of the residues Make sure that the residue in the spray line continues to be sprayed in an undiluted concentration Always spray this residue on an...

Page 174: ...Spray out the diluted residual quantity on the treated area Keep flushing the diluted residues until air escapes from the nozzles 6 Switch off sprayers on the control terminal 7 Cleaning the field sp...

Page 175: ...gent Carry out the cleaning process on the field where you last carried out the treatment Carry out the cleaning procedure using water from the flushing water tank You can carry out the cleaning proce...

Page 176: ...are required Main and secondary agitator are flushed tank internal cleaning switched on Implements with DUS the spray line is cleaned 4 Confirm and start driving at the same time Cleaning water is spr...

Page 177: ...minimum 400 litres maximum 580 litres Main and secondary agitator are flushed tank internal cleaning switched on Implements with DUS the spray line is cleaned 5 Confirm and start driving at the same t...

Page 178: ...ecting container under the drain opening of the suction chest and the drain hose for the pressure filter and collect the final residues Dispose of the collected spray liquid residual quantity in accor...

Page 179: ...applied in several steps Duration of the entire procedure 25 minutes Duration of high pressure cleaning of the spray liquid tank at least 15 minutes until it is stopped manually Water consumption 560...

Page 180: ...sh in cleaning agent if necessary see page 172 6 High pressure cleaning starts Stop high pressure cleaning The high pressure cleaning takes at least 15 minutes x Abort the high pressure cleaning prema...

Page 181: ...to the instructions provided by the manufacturer To flush in the cleaning agent the spray liquid tank must be filled with at least 200 l of water 3 Run the pump 4 TwinTerminal Switch on the circulati...

Page 182: ...er installation HighFlow Also clean the separate HighFlow pressure filter Cleaning the suction filter when tank is full 1 Run the pumps 2 Attach the sealing cap to the suction coupling 3 TwinTerminal...

Page 183: ...re filter cleaning 2 The spraying pump may not be driven WARNING Unwanted emptying of the spray liquid tank via quick emptying Never run the pump Single nozzle control Close the return flow stop tap o...

Page 184: ...drive Without nozzle control Flush the boom and apply at least 50 litres of flushing water while driving on an untreated area With nozzle control Only flush the boom with 50 litres of water and then f...

Page 185: ...raised using the tractor s three point hydraulic system unintentional lowering of raised unsecured implement parts unintentional start up and rolling of the tractor implement combination Secure the tr...

Page 186: ...ay cone vibrates Irregular delivery flow from the pump Check and if necessary replace the suction and pressure side valves see Seite 221 Oil spray liquid mixture in the oil filler neck or clearly visi...

Page 187: ...hing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment which you removed when cleaning maintaining and repairing the implement Replac...

Page 188: ...ents are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited drilling the running...

Page 189: ...d disposing of cleaning agents Cleaning with a high pressure cleaner steam jet Always observe the following points when using a pressure washer steam jet for cleaning Do not clean any electrical compo...

Page 190: ...rost protection and can damage the implement Thoroughly clean the implement before winter storage Perform intensive cleaning on the control terminal when the tank is empty Activate draining of the fin...

Page 191: ...l of antifreeze have been filled 8 Lower the induction bowl 9 Move the switch taps on the induction bowl to the indicated position 10 For wintering of the external cleaning Flush the spray lance over...

Page 192: ...les are automatically flushed after 10 seconds 18 Before the automatic draining of the tank emptying place a suitable container underneath 19 HighFlow Set the secondary agitator back to the previous p...

Page 193: ...Plus BAG0229 2 11 21 193 24 Drain the hand wash facility and leave the tap open 25 Store the pressure gauge and any other electronic accessories in a place where they are safe from frost 26 Perform an...

Page 194: ...clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease completely out of the bearings and replace with new grease Lubricants...

Page 195: ...ation points Type of lubrication 1 Hydraulic cylinder for jack 100 2 Grease nipple 2 Drawbar bearing 50 2 Grease nipple 3 Parking brake 100 1 Grease the rope and pulleys Grease the spindle via the gre...

Page 196: ...ttom 40 Grease nipple 2 Steering cylinder heads on steering axles 200 Grease nipple 3 Brake shaft bearing outer and inner 200 Grease nipple 4 Slack adjuster 1000 Grease nipple 5 Automatic boom positio...

Page 197: ...are always vented Brake shaft bearing outer and inner Caution Grease and oil must not get into the brake Depending on the series the cam bearing for the brakes is not sealed Use only lithium saponifi...

Page 198: ...ase completely Thoroughly clean bearings and seals diesel oil and check for reusability Before installing the bearings lightly grease the bearing seats and install all parts in the reverse order Caref...

Page 199: ...t Hydraulic system Check leak tightness 213 Spraying pump Check the oil level 219 Daily Component Servicing work see page Workshop work Whole implement Check for visible defects Oil filter for Profi f...

Page 200: ...and brake linkages 206 X Brake adjustments on the slack adjuster 204 X Brake pad check Automatic load dependent braking force regulator ALB 207 X Wheels Check the bearing clearance on the wheel hubs 2...

Page 201: ...lateral distribution if necessary replace worn nozzles 226 Brake drum Check for soiling 203 X Wheels Check the wheel nuts 209 Brake Automatic slack adjuster Functional check Brake settings 204 X As re...

Page 202: ...ervice braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drilling work in the vicinity of brake lines Always perform a br...

Page 203: ...aring clearance on wheel hubs workshop work To check the bearing clearance on the wheel hubs lift the axle until the wheels are free Release the brake Place a lever between the tyre and the ground and...

Page 204: ...cylinder pressure rod is max 35 mm the wheel brake must be readjusted The setting is carried out on the hexagonal adjusting screw of the slack adjuster Set the free travel a to 10 12 of the connected...

Page 205: ...2 Tensioning belts 3 Drainage valve 4 Test connection for pressure gauge 1 Pull the drainage valve in a sideways direction using the ring until no more water escapes from the air reservoir Water flow...

Page 206: ...more than 0 15 bar 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air reservoir Target value...

Page 207: ...e increases 2 Container at nominal volume minus 10 to 15 set dimension Y until the brake pressure of 6 5 bar is reached Unscrew the eye bolt The test pressure increases Screw the eye bolt in The test...

Page 208: ...s required to firmly apply the parking brake if you have just fitted new brake linings Readjusting the parking brake When the parking brake is released the brake cable must be slightly slack In doing...

Page 209: ...Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the marked jacking points 14 7 1 Tyre inflation pressure Inflate the tyres with the indicated nominal pressure Th...

Page 210: ...instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always...

Page 211: ...dimension Fixing bolts Number Tightening torque Lower link traverse Cat 3 34 5 mm Cat 4 48 0 mm Cat 5 56 0 mm M20 8 8 8 410 Nm Ball coupling K80 LI009 82 mm M16 10 9 8 300 Nm K80 LI040 82 mm M20 10 9...

Page 212: ...UX01 Super CP Plus BAG0229 2 11 21 14 9 Towing device Check the bolts for tight fit Observe the specified tightening torques 14 10 Hydropneumatic spring suspension Check the bolts for tight fit Obser...

Page 213: ...and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked...

Page 214: ...hydraulic hose lines for visible damage 2 Eliminate any scouring points on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 14 11 3 Inspection criteria fo...

Page 215: ...ving hydraulic hose lines always observe the following information Ensure cleanliness Always install the hydraulic hose lines to ensure the following in all operating positions There is no tension apa...

Page 216: ...essure After replacing the oil filter press the contamination indicator back down Green ring is visible again 14 11 6 Adjusting the hydraulic throttle valve The operating speeds for the individual hyd...

Page 217: ...21 217 14 11 7 Hydro pneumatic pressure reservoir WARNING Risk of injury when working on the hydraulic system with pressure reservoir Work on the hydraulic block and hydraulic hoses with the pressure...

Page 218: ...on the boom Horizontal alignment In the direction of travel all of the boom sections of the sprayer boom must be aligned Horizontal alignment can be necessary after long periods of operation or rough...

Page 219: ...eter for boom tilt 4 Potentiometer for boom folding 5 Hydraulic block with manual emergency folding function Emergency folding function for the outer boom sections In case of defective wiring harness...

Page 220: ...If the oil level is not visible at the mark remove the lid and top up with oil 14 14 2 Changing the oil After a few operating hours check the oil level top up if necessary 1 Remove the pump 2 Remove...

Page 221: ...e nuts 1 2 crosswise using the specified torque Improper tightening of the nuts causes warping which results in leaks 1 If necessary remove the pump 2 Remove the nuts 1 2 3 Remove the suction and pres...

Page 222: ...on individually Only remove the next piston in sequence after the currently removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in th...

Page 223: ...raulic cylinder 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin 5 Clean all sealing faces 6 Insert the cylinder 10 back into the pump housing 7...

Page 224: ...r 2 Fill 20 to 50 litres of flushing water into the spray liquid tank 3 Start the spraying pump 4 Fill enough acidification agent into the spray liquid tank via the folding cover Target pH value for d...

Page 225: ...ons the products are safe for health and the environment Product example Folmar P30 from Aquakorin Particularly with crop protection product mixtures with trace elements such as boron which increase t...

Page 226: ...g the actual application rate while stationary via the individual nozzle output Determine the nozzle output on at least 3 different nozzles To do so check one nozzle on the left and right boom section...

Page 227: ...rate 290 l ha 2 Determined spray pressure 1 6 bar 2 Calculating the individual nozzle output l ha d l min x 1200 Application rate l ha e km h d Nozzle output calculated average value l min e Forward...

Page 228: ...o the stop Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat in the nozzle body cause dripping after the nozzle has been switched off 1 Remove the spring element 3...

Page 229: ...Cleaning maintenance and repairs UX01 Super CP Plus BAG0229 2 11 21 229 14 19 Line filter Clean the line filters 1 every 3 4 months depending on operating conditions Change damaged filter inserts...

Page 230: ...at the latest then every two years thereafter Field sprayer test set optional order no 114586 Pressure gauge test 1 Push on cap order no 913954 and connector order no ZF195 2 Blind hose order no 11605...

Page 231: ...ow meter test and boom part width section chest 1 Loosen the union nut 1 behind the flow meter 2 Fasten the plug in socket order no 919345 with the union nut and connect it to the testing device 3 Swi...

Page 232: ...e connection to a part width section valve with the help of the turned socket 3 Screw the check gauge 1 4 of an inch into the inside thread 4 Switch on spraying DUS pro single nozzle control 1 Disconn...

Page 233: ...x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 150...

Page 234: ...ion bowl flushing water tank hand wash tank hoses and plastic fittings Metal parts can be scrapped Observe the applicable legal regulations when disposing of the individual recyclable materials Energy...

Page 235: ...g connection C coupling fire brigade BWA010 Spraying pressure sensor 33 Filling connection hand wash tank with tap BWA011 Flow meter 1 34 Filling connection flushing water tank with tap BWA020 Flow me...

Page 236: ...Diagrams and overviews 236 UX01 Super CP Plus BAG0229 2 11 21 15 1 Liquid circuit Part width section control...

Page 237: ...Diagrams and overviews UX01 Super CP Plus BAG0229 2 11 21 237 15 2 Liquid circuit Part width section control AmaSelect HighFlow...

Page 238: ...Diagrams and overviews 238 UX01 Super CP Plus BAG0229 2 11 21 15 3 Liquid circuit Part width section control AmaSwitch...

Page 239: ...Diagrams and overviews UX01 Super CP Plus BAG0229 2 11 21 239 15 4 Actuators and sensors...

Page 240: ...Diagrams and overviews 240 UX01 Super CP Plus BAG0229 2 11 21 15 5 Hydraulic diagram Basic implement...

Page 241: ...Diagrams and overviews UX01 Super CP Plus BAG0229 2 11 21 241 Profi folding ContourControl and SwingStop...

Page 242: ...Diagrams and overviews 242 UX01 Super CP Plus BAG0229 2 11 21 Hydraulic folding Electro hydraulic folding 15 6 Fuses and relays The fuse box is located under the cover at the front left...

Page 243: ...lting cylinder pressure right side F4 30A 12V_M F5 30A Spare F6 30A 12V_L_MRS1 F7 30A 12V_L_MRS2 F8 10A 12V_C_CP F9 10A K1 Boom work floodlights left side surroundings on right side F10 10A K3 F11 10A...

Page 244: ...edium or coarse dropped of the crop protection agent used for the crop protection measure Table 2 is used to determine the nozzle size determine the required spray pressure determine the required indi...

Page 245: ...cation rate 200 l ha Intended operational speed 8 km h Required atomisation characteristic for the crop protection measure coarse dropped fine drifting Required nozzle type Required nozzle size Requir...

Page 246: ...or the example given above Nozzle type AI or ID 4 Switch to the spray table Table 2 5 In the column with the intended operational speed 8 km h find the required application rate 200 l ha or a figure w...

Page 247: ...UX01 Super CP Plus BAG0229 2 11 21 247...

Page 248: ...1 8 0 48 0 42 85 73 64 57 51 47 43 37 32 2 0 0 50 0 44 88 75 66 59 53 48 44 38 33 2 2 0 52 0 46 92 78 69 62 55 50 46 39 35 2 5 0 55 0 49 98 84 74 66 57 54 49 52 37 2 8 0 58 0 52 103 88 77 69 62 56 52...

Page 249: ...6 bar l min km h 1 0 1 16 1 03 206 177 155 137 124 213 103 89 78 1 2 1 27 1 12 224 192 168 149 134 222 112 96 84 1 5 1 42 1 26 252 217 190 168 151 138 126 109 95 1 8 1 56 1 38 277 237 207 184 166 151...

Page 250: ...37 274 235 206 183 164 149 137 117 103 3 5 1 66 1 47 295 253 221 196 177 161 147 126 110 4 0 1 72 1 52 304 261 228 203 182 166 152 130 114 AMAZONE Spray table for 7 hole nozzle SJ7 05VP brown Pres sur...

Page 251: ...46 1 29 258 221 194 172 155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE Spray table for FD 05 nozzle Pres sure Nozzle out...

Page 252: ...7 2 88 576 494 432 384 345 314 288 246 216 2 5 3 65 3 21 642 551 482 429 385 350 321 275 241 3 0 4 00 3 52 704 604 528 469 422 384 352 302 264 4 0 4 62 4 07 813 697 610 542 488 444 407 348 305 16 2 4...

Page 253: ...71 3 5 0 57 0 50 202 173 151 135 121 110 101 87 76 4 0 0 61 0 54 216 185 162 144 130 118 108 93 81 AMAZONE Spray table for dosing disc 4916 39 dia 1 0 mm standard Pressur e Nozzle output per dosing d...

Page 254: ...36 213 193 177 152 133 3 5 1 10 0 97 389 334 292 260 234 213 195 167 146 4 0 1 16 1 03 411 352 308 274 246 224 206 176 154 AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm Pressur e Nozzle outpu...

Page 255: ...471 0 478 0 Sol N l 261 2 266 7 272 0 278 0 283 7 285 5 294 2 300 0 305 6 311 1 316 5 322 1 328 0 333 0 339 0 344 0 350 0 356 0 361 0 367 0 372 0 N kg 94 96 98 100 102 104 106 108 110 112 114 116 118...

Page 256: ......

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