Amano Pioneer Eclipse PE440ST Operator'S Manual Download

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Propane Stripping Machine

PE440ST

Operator’s Manual

Summary of Contents for Pioneer Eclipse PE440ST

Page 1: ...Propane Stripping Machine PE440ST Operator s Manual...

Page 2: ......

Page 3: ...rvice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the...

Page 4: ...ual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements in...

Page 5: ...uled Maintenance Chart 22 Oil Level Inspection 23 Oil Change 23 Oil Filter Replacement 24 Spark Plug Inspection and Replacement 24 Hood Removal 24 Air Filter Inspection and Replacement 24 Engine Dust...

Page 6: ...37046 l Spark Plug KA920702112 l Battery MP362200 l Drive Belt MP402100 21 38 l Fuses SS2570 20A MP043000 7 5A l LP Cylinder MP105900 Steel l Brushes Pad Holders 16 Brush BA013000 30 Qty 2 16 Pad Hold...

Page 7: ...der inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they a...

Page 8: ...oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule C...

Page 9: ...Keep your machine regularly maintained by following the maintenance information in this manual Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustr...

Page 10: ...ed in a well ventilated space Exigences de s curit pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit tre affich en permanence dans la zone de stockage Il doit tre conforme au panneau ex...

Page 11: ...phone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of t...

Page 12: ...capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be d...

Page 13: ...13 Controls and Instruments SafeSense Light Display Hour Meter Tachometer Bail Throttle Engine Ignition Switch SafeStop Light optional Handle Pivot Knob Machine Components...

Page 14: ...eter displays hours when the machine is turned OFF and engine speed when the engine is running Bail Throttle Do not try to start the machine with the bail throttle in the operating position After the...

Page 15: ...gnal from the oxygen sensor and if the module receives an abnormal reading for a period of 1 minute the unit will shut down If the machine is also allowed to idle for more than 4 minutes an indicator...

Page 16: ...ging their hands and or fingers This also will prevent any damage to the head drive assembly 9 When lowering the machine down DO NOT drop the machine Slowly lower the machine to the floor until the wh...

Page 17: ...on the left in the slots and turn counter clockwise with a quick motion Make sure the brush snaps into place 4 Verify that all three lugs of both brushes are correctly installed If all three lugs are...

Page 18: ...transport arm How the Machine Works This machine is a propane stripper that has a gearbox assembly that is belt driven directly from the engine crank shaft Pre Operation Checklist l Check the engine...

Page 19: ...AUTION Always connect or change cylinders in a well ventilated area 2 Place the tank on the machine and secure with the retaining strap Remove slack by pulling on the loose end of the strap and secure...

Page 20: ...o idle excessively will increase carbon monoxide emissions To stop the engine close the service valve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is us...

Page 21: ...Tighten any fasteners that may be loose Pad is not centered on the pad holder Remove pad and re center on padholder Replace the pad with a new pad if necessary Padholder is out of balance Remove pad h...

Page 22: ...an air cleaner paper element l Check clean air cleaner foam element l Inspect battery and battery connections l Replace air cleaner paper element l Replace air cleaner foam element l Inspect clean re...

Page 23: ...or SJ SAE 30 oil is used instead of Sentinel scheduled maintenance MUST revert to every 100 hours to maintain engine warranty 2 Change the oil after the first 100 hours of operation and every 250 hou...

Page 24: ...side electrode with a suitable tool to obtain the correct gap A Insulator B Center Electrode C Plug Gap D Side Electrode Hood Removal The hood must must be removed to gain access to the LP fuel regula...

Page 25: ...hine to level surface 2 Turn off LP cylinder and remove it 3 Remove the hood that covers the battery and regulator 4 Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hos...

Page 26: ...intenance NOTE Check gearbox oil level before each use Add oil if needed WARNING The drive must be filled to proper level with recommended lubricant before operation 1 In order to drain the gearbox oi...

Page 27: ...l and damage it 3 Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installe...

Page 28: ...Air Filter Paper Element KA110130752 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type 20lb 9 1 kg Vapor Withdraw Gearbox Oil Ty...

Page 29: ..._____ ________________________________________________ ________________________________________________ ________________________________________________ _______________________________________________...

Page 30: ...30 Electrical Schematic with SafeSense...

Page 31: ...31 Electrical Schematic with Optional SafeStop...

Page 32: ...32 Electrical Schematic without SafeSense...

Page 33: ...33...

Page 34: ...34 Connections with SafeSense...

Page 35: ...ING 1 B MP2012 CABLE BATTERY NEG 1 C MP379400 CABLE BATTERY POS 34 1 D MP379500 CABLE BATTERY POS 14 1 E MP392200 HARNESS TACH HOUR 51 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1...

Page 36: ...36 Connections with SafeStop...

Page 37: ...37 Connections with SafeStop continued...

Page 38: ...38 Connections without SafeSense...

Page 39: ...RING 1 B MP2012 CABLE BATTERY NEG 1 C MP379400 CABLE BATTERY POS 34 1 D MP379500 CABLE BATTERY POS 14 1 E MP392200 HARNESS TACH HOUR 51 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1...

Page 40: ...40 Engine Assembly RF037600 032813 24 13 14 6 38 39 23 2 3 22 25 37 35 36 1 10 15 16 7 37 35 36 11 12 21 19 18 20 17 4 9 8 5 29 32 27 34 30 31 28 40 26 33 28...

Page 41: ...L 1 18 MP4787 CLUTCH ASM 1 19 MP4790 TUBING NEOPRENE 2 20 MP371700 SPACER 1 02 ID 1 Engine Assembly continued Item Ref No Description Qty 21 MP4805 SPACER BOTTOM CLUTCH 1 22 NB005800 BOLT HEX 7 16 X 1...

Page 42: ...42 Frame Assembly RF037700 050112 4 3 11 9 10 6 8 7 5 14 12 13 2 1 19 22 2 21 17 2 18 16 15 9 10 20 23 25 24...

Page 43: ...A018700 BLOCK AXLE 2 13 NB9000 BOLT HEX 1 4 X 1 1 2 4 14 NB2463 SCREW SET 5 16 X 3 8 2 Item Ref No Description Qty 15 NB6044 BOLT HEX 3 8 X 1 1 4 4 16 NB3350 WASHER FLAT 1 4 4 17 BA014801 COVER PULLEY...

Page 44: ...44 Bulkhead Assembly RF035500 081717 27 26 4 37 38 41 49 46 47 48 25 21 22 21 23 39 24 14 26 45 2 7 9 8 34 35 30 29 10 20 17 15 42 43 44 31 28 32 33 6 13 11 16 19 18 36 37 35 34 10 10 1 4 3 5 12 40...

Page 45: ...P042800 BOARD DISPLAY 1 26 NB012500 SPACER BOARD 8 27 MP161200 MODULE SAFESENSE 1 28A MP375600 REGULATOR ASM 1 28B MP522100 REGULATOR ASM SafeStop equipped 1 29 KA550200900 GUARD SCREEN FS481V 1 30 NB...

Page 46: ...46 Main Assembly RF037200 072816 3 5 1 4 29 10 11 12 28 10 27 6 9 26 13 19 18 20 24 23 25 21 17 15 10 16 11 14 6 7 2 1 6 8 22 33 32 31...

Page 47: ...A013700 PAD HOLDER 20 OPTIONAL 2 14E MP8505 RETAINER PAD PAD HOLDER 1 15A BA018100 COVER GEARBOX 30 1 15B BA017700 COVER GEARBOX 38 1 Item Ref No Description Qty 16 NB6530 BOLT HEX 1 4 X 1 3 17 MP4021...

Page 48: ...Deck RF037300 050112 23 31 15 26 37 30 27 25 8 19 5 32 2 7 1 9 3 5 20 16 15 14 17 18 3 1 4 29 28 36 19 39 38 11 12 15 22 10 13 1 3 4 34 19 21 33 1 9 5 2 41 1 9 1 9 41 8 32 23 31 6 10 40 31 22 38 DECK...

Page 49: ...99 1 00 BORE 38 4 18 NB3350 WASHER FLAT 1 4 1 19 NB6110 WASHER LOCK 1 4 3 20A BA017200 GEARBOX T DRIVE 30 1 20B BA017400 GEARBOX T DRIVE 38 1 Item Ref No Description Qty 21 NB019100 BOLT HEX 1 4 X 3 4...

Page 50: ...50 Regulator Handle Hood Assembly RF035600 081717 3 6 8 7 6 5 1 18 16 17 15 19 14 4 12 11 10 9 2 13 14 13 26 25 31 12 19 20 21 22 17 28 27 24 23 16 18 17 29 30 32 18...

Page 51: ...1 15 MP027100 FITTING EXTENSION 1 16 MP317500 FUELOCK ASM 1 17 MP4330 FITTING ELBOW 1 18 MP027200 FITTING ELBOW 1 4 NPT 1 19 MP371100 FITTING HB 1 4 28 1 Item Ref No Description Qty 20 MP341500 SCREEN...

Page 52: ...52 Transport Cart Assembly RF037800 052311 6 5 3 2 4 4 7 1...

Page 53: ...ed Item Ref No Description Qty 1 MP352600 WHEEL 5 X 2 2 2 NB056000 BOLT HEX 1 2 X 8 1 3 MP012800 CASTER SWIVEL 2 1 2 1 4 NB003100 NUT JAM LOCK 1 2 1 5 MP389400 CART TRANSPORT 1 6 MP366900 GRIP HANDLE...

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Page 55: ...be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted p...

Page 56: ...00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under th...

Page 57: ...pane How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved...

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Page 60: ...8675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2017 Amano Pioneer Eclipse Corporation LT059300 440ST_H EC Machinery Directive 2006 42 EC EC Restriction of Hazardous...

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