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1.  Determine the tonnage of the cooling system installed with 

the furnace. If the cooling capacity is in BTU/hr divide it by 

12,000 to convert capacity to tons.

Example:

 Cooling Capacity of 30,000 BTU/hr.

 

30,000/12,000 = 2.5 Tons

2.  Determine the proper air flow for the cooling system.  

Most cooling systems are designed to work with air 

volume  between  350  and  450  CFM  per  ton.  Most 

manufacturers recommend an air flow of about 400 

CFM per ton.

  Example:

 2.5 tons X 400 CFM per ton = 1000 CFM

3.  Select  the  heating  speed  for  your  model  from  the 

heating speed chart in the Specification Sheet. The 

selected speed must provide a temperature rise within 
the rise range listed with the particular model.  

To adjust the circulator blower speed, proceed as follows:

1.  Turn OFF power to the furnace.

2.  Select  the  heating  and  cooling  blower  speeds  that 

match the installation requirements from the 

airflow 

table 9 on page 34

, or in the Specification Sheet

.

3.  Relocate desired motor leads  to the circulator blower 

heat and cool speed terminals on the integrated control 

module. (Terminals are identified as HEAT and COOL). 

If heating and cooling blower speeds are the same, a 

jumper wire must be used between the heat and cool 

terminals.

4.  Connect all unused blower motor leads to the “PARK” 

terminals on the integrated control module.  Any leads 

not connected to the “PARK” terminals must be taped.

5.  Turn ON power to furnace.

6.  Verify  proper  temperature  rise  as  outlined  in  the

 

Temperature Rise 

section of

 Startup Procedure and 

Adjustment.

In general lower heating speeds will: reduce electrical consump

-

tion, lower operating sound levels of the blower, and increase 

the outlet air temperature delivered to the home.   The speeds 

available allow the blower performance to be optimized for the 

particular homeowner’s needs.

Blower Heat Off Delay Timings

The delay is factory shipped at 150  seconds  but may be 

changed to suit the installation requirements and/or home

-

owner preference.

Normal Sequence of Operation

Power Up

The normal power up sequence is as follows:

• 

115 VAC power applied to furnace.

• 

Integrated control module performs internal checks.

• 

LED will flash once at power up then remain on.

• 

Integrated control module monitors safety circuits 

continuously.

• 

Furnace awaits call from thermostat.

Heating Mode

The normal operational sequence in heating mode is as follows:

• 

R and W thermostat contacts close, initiating a call 

for heat.

• 

Integrated control module performs safety circuit checks.

• 

Induced  draft  blower  is  energized  for  30  second 

pre-purge period causing pressure switch contacts 

to close.

• 

Igniter warm up begins after 15 second pre-purge 

expires.

• 

Gas valve opens at the end of igniter warm up period, 

delivering gas to burners and establishing flame.

• 

Integrated control module monitors flame presence. 

Gas valve will remain open only if flame is detected.

• 

Circulator blower is energized on high heat speed 

following  a  fixed  five  second  blower  on  delay.   

Electronic air cleaner terminals are energized with 

circulator blower.

• 

Furnace  operates;  integrated  control  module 

monitors safety circuits continuously.

• 

R and W thermostat contacts open, completing the 

call for heat.

• 

Gas valve closes, extinguishing flame.

• 

Induced  draft  blower  is  de-energized  following  a 

thirty second post purge.

• 

HUM terminal is de-energized.

• 

Circulator blower continues running for the selected 

heat off delay period.  Factory set at 150 seconds. 

If required this can be changed in the field.

• 

EAC terminal is de-energized

• 

Furnace awaits next call from thermostat.

Cooling Mode

The normal operational sequence in cooling mode is as follows:

• 

R,Y and G thermostat contacts close, initiating a call 

for cool.

• 

Integrated  control  module  performs  safety  circuit 

checks.

• 

Outdoor fan and compressor are energized.

• 

Circulator blower is energized on the cool speed. 

Following  a  fixed  6  second  delay.  Other  timing 

available  is  45  seconds.  Jumper  settings  on  the 

integrated control board is B for 45 seconds delay.

•      EAC terminal is energized.

• 

Furnace circulator blower and outdoor cooling unit 

run  their  appropriate  speeds,  integrated  control 

module monitors safety circuits continuously.

• 

R,Y and G thermostat contacts open, completing 

the call for cool.

• 

Outdoor fan and compressor are de-energized.

• 

Circulator blower continues running during a cool 

off delay period of 45 seconds. EAC terminals are 

denergized.

• 

Furnace awaits next call from thermostat.

Summary of Contents for MES96 U Series

Page 1: ...R SERVICE PROCEDURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE...

Page 2: ...Air Opening Upflow Models 24 Filters Read This Section Before Installing The Return Air Duct work 24 Upright Installations 25 Horizontal Installations 25 Drain Trap Priming 25 Furnace Operation 25 Ga...

Page 3: ...me trap at time of installation may have a negative effect on combustion quality and pressure switch action WARNING FIRE OR EXPLOSION HAZARD Failue to follow safety warnings exactly could re sult in s...

Page 4: ...d other discounts or reductions Copy of the inspection report issued by carrier s representative at the time damage is reported to carrier Electrostatic Discharge ESD Precautions NOTE Discharge your b...

Page 5: ...n instructions provided and per local and national codes It must be installed indoors in a building constructed on site It must be part of a ducted system and not used in a free air delivery applicati...

Page 6: ...eater POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION REPAIR OPERATION OR MAIN...

Page 7: ...Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizon tal pitch as required by the National Fuel Gas Code ANSI Z223 1 instructions Determine that ther...

Page 8: ...ization can cause back drafting or improper combustion of gas fired appliances thereby exposing building occupantstogascombustionproductsthatcouldincludecarbon monoxide If this furnace is to be instal...

Page 9: ...en marche alors que tous les autres appareils raccord s au syst me de ventila tion ne sont pas en marche 1 Sceller toutes les ouvertures inutilis es du syst me de ventilation 2 Inspecter le syst me d...

Page 10: ...onally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Condensate Drain Trap and Lines for further details If the drain trap and drain line...

Page 11: ...A masonry chimney may be used as a chase or passage way for approved venting materials providing the masonry chimney is not also being used to vent products of combustion Never common vent this appli...

Page 12: ...Lengths shown in table 3 apply to single pipe two pipe installations In a two pipe installation do not add intake and vent pipe lengths together Both pipes would normally be equal in length if differ...

Page 13: ...ng the horizontal alternate vent configuration you must use the RF000142 vent drain kit See Figures 10 11 follow steps below NOTE In the horizontal left installation position a means of condensate col...

Page 14: ...rect vent application must terminate at least 12 from any opening through which flue gases may enter a building door window or gravity air inlet The vent termination of vent pipe run vertically throug...

Page 15: ...HEIGHT DIFFERENCE 12 MIN TO ROOF OR HIGHEST ANTICIPATED SNOW LEVEL Figure 14 Vertical Termination STRAIGHT ELBOWS Figure 15 VENT FLUE TEE or 45 ELBOW TURNED DOWN or 90 ELBOW TURNED DOWN OPTIONAL 12 M...

Page 16: ...swiththeexhaustventandairintaketerminations of a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the following...

Page 17: ...Drain Trap A condensing gas furnace achieves its high level of efficiency by extractingheatfromtheproductsofcombustiontothepointwhere condensation takes place The condensate must be collected in the f...

Page 18: ...barbed end goes in the cabinet through the hole in the left side of the cabinet and secure with two field supplied 8 self tapping screws see Figure 24 2 Locate the long drain hose 3 and cut at B line...

Page 19: ...rip leg port must be sealed to prevent flue gases from escaping Insert the rubber plug removed in step 6 into the unused elbow drain port Inserting a blunt tool such as a 3 16 Allen wrench into the ce...

Page 20: ...ctrical circuit containing prop erly sized wire and fuse or circuit breaker The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating...

Page 21: ...ERSONAL INJURY OR DEATH MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY...

Page 22: ...rning The orientation of the gas valve on the manifold must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the...

Page 23: ...ressures in excess of psig 3 48 kPa Isolate this unit from the gas supply piping system by closing its external manual gas shutoff valve before pressure testing supply piping system with test pressure...

Page 24: ...e cor ners of the opening cut the sheet metal along the scribe lines to free the duct flanges Using the scribe line along the duct flange as a guide unfold the duct flanges around the perimeter of the...

Page 25: ...MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING Furnace Startup 1 Closethemanualgasshutoffvalveexternaltothefurnace 2 Turn off the electrical powe...

Page 26: ...ure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug and tighten as needed before turni...

Page 27: ...essure cannot vary by more than 0 2 w c for Natural gas from the specified setting Consult your local gas supplier if additional input rate adjustment is required 4 Turn ON gas to and relight all othe...

Page 28: ...ule performs internal checks LED will flash once at power up then remain on Integrated control module monitors safety circuits continuously Furnace awaits call from thermostat Heating Mode The normal...

Page 29: ...osed electrically auto reset sensor This switch guards against the burner flames not being properly drawn into the heat exchanger Pressure Switches The pressure switches are normally open closed durin...

Page 30: ...ol will return to lockout Refer to the Troubleshooting Chart for aid in determining the cause Field Test Mode Function When the SW1 button is pressed and held until the LED is blinking in AMBER more t...

Page 31: ...ly Annually inspect the drain tubes drain trap and field sup plied drain line for proper condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as nece...

Page 32: ...Open RED When an open limit is detected the control energizes the blower at cooling speed and the inducer at the RUN setting no CFH required Once the limit closes and the CFH is present the furnace r...

Page 33: ...Press and hold the SW1 button for more than 5 seconds results in the display of this mode Releasing the Button during this indication will cause the Error History to be cleared The button must be rel...

Page 34: ...CFM Rise CFM CFM CFM Red High Cool 3 1350 NA 1310 NA 1273 NA 1234 NA 1198 NA 1156 1117 1078 Blue Med Hi Heat 2 5 1247 29 1212 30 1167 31 1129 32 1087 33 1043 997 952 Brown Med Low 2 1151 31 1107 32 1...

Page 35: ...ore servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring d...

Page 36: ...a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminsh their warranty rights Fo...

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