background image

13

Combustion Air

Exhaust

Figure 9

COMBUSTION AIR  INTAKE  OPTIONS:  The  RF000142 

coupling (Figure 8) can be secured directly to the furnace 

intake coupling if condensation/rain water is a concern. If 

the RF000142 is used on the combustion air inlet, it must 

be installed with the arrow pointing up. It should be noted, 

the combustion air will actually be moving in a direction op

-

posite of the arrow on the RF000142 coupling. It must have 

a field supplied, trapped drain tube free-draining to a proper 

condensate disposal location. A loop in the drain tube can 

serve as a trap. The unused RF000142 drain fitting must be 

capped. A field supplied tee installed in the intake pipe is also 

an acceptable method of catching condensation. It must have 

a field supplied, trapped drain tube or pipe, free-draining to 

a proper condensate disposal location. A loop in the drain 

tube can serve as a trap.

Alternate Vent & Intake Pipe Connections

(Up flow/Horizontal models only)

When installing a furnace horizontally with the left side down, 

alternate flue and combustion air pipe connections may be 

used. This method allows the flue and combustion air piping 

to be run vertically through the side of the furnace (facing up 

in horizontal left). The alternate vent location is the 3” hole 

directly in line with the induced draft blower outlet. 

When using the horizontal alternate vent configuration, you 

must use the RF000142 vent drain kit. See Figures 10 & 11 

& follow steps below.

NOTE: In the horizontal left installation position, a means 

of condensate collection must be provided to keep vent 

pipe condensate from entering the draft inducer housing. 

If the vent drain elbow is eliminated from the installation, 

the RF000142 kit must be used.

Insert flange.  Cut 2 ½” long

.

RF000142

2 ½”

 

Figure 10

Vent/Flue Pipe Cut

Figure 11

T

HE

 

RUBBER

 

ELBOW

 

IS

 

NOT

 

DESIGNED

 

TO

 

SUPPORT

 

A

 

LOAD

. W

HEN

 

THE

 

RUBBER

 

ELBOW

 

IS

 

MOUNTED

 

EXTERNALLY

 

TO

 

THE

 

FURNACE

 

CABINET

EXTREME

 

CARE

 

MUST

 

BE

 

TAKEN

 

TO

 

ADEQUATELY

 

SUPPORT

 

FIELD

-

SUPPLIED

 

VENT

/

FLUE

 

PIPING

AS

 

DAMAGE

 

CAN

 

RESULT

 

IN

 

LEAKS

 

CAUSING

 

BODILY

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

EXPOSURE

 

TO

 

FLUE

 

GASES

INCLUDING

 

CARBON

 

MONOXIDE

WARNING

B

E

 

SURE

 

NOT

 

TO

 

DAMAGE

 

INTERNAL

 

WIRING

 

OR

 

OTHER

 

COMPONENTS

 

WHEN

 

REINSTALLING

 

COUPLING

 

AND

 

SCREWS

.

CAUTION

1.  Remove the four screws from the vent pipe flange on 

top the furnace.

2.   Remove the internal elbow, vent pipe and gasket.

3.   Cut  the  internal  vent  pipe  2  1/2”  from  the  flange. 

Discard the un-flanged section.

4.   Remove the 3” plastic plug (in line with the inducer 

outlet) and insert it in the space vacated by removal 

of the internal vent pipe.

5.   Install the RF000142 drain coupling with arrow facing 

up, on the draft inducer outlet.

6.   Insert the 2 1/2” flanged section of pipe with gasket 

through the 3” hole and connect to RF000142 drain 

coupling. Secure it with gear clamp provided.

7.   Use the four self-tapping screws removed in step 1 to 

Summary of Contents for MES96 U Series

Page 1: ...R SERVICE PROCEDURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE...

Page 2: ...Air Opening Upflow Models 24 Filters Read This Section Before Installing The Return Air Duct work 24 Upright Installations 25 Horizontal Installations 25 Drain Trap Priming 25 Furnace Operation 25 Ga...

Page 3: ...me trap at time of installation may have a negative effect on combustion quality and pressure switch action WARNING FIRE OR EXPLOSION HAZARD Failue to follow safety warnings exactly could re sult in s...

Page 4: ...d other discounts or reductions Copy of the inspection report issued by carrier s representative at the time damage is reported to carrier Electrostatic Discharge ESD Precautions NOTE Discharge your b...

Page 5: ...n instructions provided and per local and national codes It must be installed indoors in a building constructed on site It must be part of a ducted system and not used in a free air delivery applicati...

Page 6: ...eater POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION REPAIR OPERATION OR MAIN...

Page 7: ...Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizon tal pitch as required by the National Fuel Gas Code ANSI Z223 1 instructions Determine that ther...

Page 8: ...ization can cause back drafting or improper combustion of gas fired appliances thereby exposing building occupantstogascombustionproductsthatcouldincludecarbon monoxide If this furnace is to be instal...

Page 9: ...en marche alors que tous les autres appareils raccord s au syst me de ventila tion ne sont pas en marche 1 Sceller toutes les ouvertures inutilis es du syst me de ventilation 2 Inspecter le syst me d...

Page 10: ...onally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Condensate Drain Trap and Lines for further details If the drain trap and drain line...

Page 11: ...A masonry chimney may be used as a chase or passage way for approved venting materials providing the masonry chimney is not also being used to vent products of combustion Never common vent this appli...

Page 12: ...Lengths shown in table 3 apply to single pipe two pipe installations In a two pipe installation do not add intake and vent pipe lengths together Both pipes would normally be equal in length if differ...

Page 13: ...ng the horizontal alternate vent configuration you must use the RF000142 vent drain kit See Figures 10 11 follow steps below NOTE In the horizontal left installation position a means of condensate col...

Page 14: ...rect vent application must terminate at least 12 from any opening through which flue gases may enter a building door window or gravity air inlet The vent termination of vent pipe run vertically throug...

Page 15: ...HEIGHT DIFFERENCE 12 MIN TO ROOF OR HIGHEST ANTICIPATED SNOW LEVEL Figure 14 Vertical Termination STRAIGHT ELBOWS Figure 15 VENT FLUE TEE or 45 ELBOW TURNED DOWN or 90 ELBOW TURNED DOWN OPTIONAL 12 M...

Page 16: ...swiththeexhaustventandairintaketerminations of a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the following...

Page 17: ...Drain Trap A condensing gas furnace achieves its high level of efficiency by extractingheatfromtheproductsofcombustiontothepointwhere condensation takes place The condensate must be collected in the f...

Page 18: ...barbed end goes in the cabinet through the hole in the left side of the cabinet and secure with two field supplied 8 self tapping screws see Figure 24 2 Locate the long drain hose 3 and cut at B line...

Page 19: ...rip leg port must be sealed to prevent flue gases from escaping Insert the rubber plug removed in step 6 into the unused elbow drain port Inserting a blunt tool such as a 3 16 Allen wrench into the ce...

Page 20: ...ctrical circuit containing prop erly sized wire and fuse or circuit breaker The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating...

Page 21: ...ERSONAL INJURY OR DEATH MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY...

Page 22: ...rning The orientation of the gas valve on the manifold must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the...

Page 23: ...ressures in excess of psig 3 48 kPa Isolate this unit from the gas supply piping system by closing its external manual gas shutoff valve before pressure testing supply piping system with test pressure...

Page 24: ...e cor ners of the opening cut the sheet metal along the scribe lines to free the duct flanges Using the scribe line along the duct flange as a guide unfold the duct flanges around the perimeter of the...

Page 25: ...MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING Furnace Startup 1 Closethemanualgasshutoffvalveexternaltothefurnace 2 Turn off the electrical powe...

Page 26: ...ure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug and tighten as needed before turni...

Page 27: ...essure cannot vary by more than 0 2 w c for Natural gas from the specified setting Consult your local gas supplier if additional input rate adjustment is required 4 Turn ON gas to and relight all othe...

Page 28: ...ule performs internal checks LED will flash once at power up then remain on Integrated control module monitors safety circuits continuously Furnace awaits call from thermostat Heating Mode The normal...

Page 29: ...osed electrically auto reset sensor This switch guards against the burner flames not being properly drawn into the heat exchanger Pressure Switches The pressure switches are normally open closed durin...

Page 30: ...ol will return to lockout Refer to the Troubleshooting Chart for aid in determining the cause Field Test Mode Function When the SW1 button is pressed and held until the LED is blinking in AMBER more t...

Page 31: ...ly Annually inspect the drain tubes drain trap and field sup plied drain line for proper condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as nece...

Page 32: ...Open RED When an open limit is detected the control energizes the blower at cooling speed and the inducer at the RUN setting no CFH required Once the limit closes and the CFH is present the furnace r...

Page 33: ...Press and hold the SW1 button for more than 5 seconds results in the display of this mode Releasing the Button during this indication will cause the Error History to be cleared The button must be rel...

Page 34: ...CFM Rise CFM CFM CFM Red High Cool 3 1350 NA 1310 NA 1273 NA 1234 NA 1198 NA 1156 1117 1078 Blue Med Hi Heat 2 5 1247 29 1212 30 1167 31 1129 32 1087 33 1043 997 952 Brown Med Low 2 1151 31 1107 32 1...

Page 35: ...ore servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring d...

Page 36: ...a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminsh their warranty rights Fo...

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