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Full Height Tandem Installation Instructions

Page 30                [email protected]   +1(909) 591-8431   www.alvaradomfg.com  

Installation Instructions

 

Cleaning and Maintenance

The frequency of interior maintenance will depend on how often the turnstile is used, the type of personnel using the 

turnstile and the environment. Installed turnstiles should be inspected once during the first 30 days after installation. 

Thereafter, follow the maintenance schedule on the following pages. This schedule is based on what we would call 

a typical installation – which is a temperate climate where weekly use is up to 7500 activations. If use exceeds this 

threshold, personnel are abusive to the turnstile or the turnstiles are installed in harsh outdoor environments (such 

as coastal areas, chemical or refinery plants, very hot or cold locations, or extremely dusty environments), consider 

increasing the frequency of maintenance to a level suitable for your application.

Galvanized Finishes

A hot dipped galvanized finish is an industrial coating designed to provide corrosion protection. Aesthetic 

considerations are secondary. Finish irregularities are a natural result of the hot dipped galvanizing process. The 

appearance of a hot dipped galvanized coating can vary depending on the size and shape of the coated object, as 

well as from piece to piece or section to section within the same piece. Various appearances for hot dipped galvanized 

steel (all acceptable under appropriate ASTM standards) include bright and shiny, spangled or mottled, matte gray, 

or a combination of various conditions. In most instances the appearance of hot dipped galvanized material has no 

effect on the primary purpose of the finish (corrosion protection) and over time and exposure to the environment, all 

galvanized finishes will take on a uniform matte gray appearance. 
Periodic cleaning of galvanized finishes is recommended. To clean galvanized finishes use a neutral (non-alkaline) 

detergent, such as a car shampoo, clean warm water and soft brush. Abrasive cleaners, steel wool and chemical 

cleaning products should not be used. Rinse the surface after cleaning.
Damaged galvanized areas can be treated or touched up with zinc-rich paint. Use an organic cold galvanizing 

compound following the manufacturer’s instructions. An explanatory document describing the ASTM recommended 

repair process is available from the American Galvanizer Association website. 

Stainless Steel Finishes

Stainless steel is a corrosion resistant chromium/nickel alloy steel that is strong and durable. However, it is not 

rustproof, particularly in harsh environments. In addition to actual damage, stainless steel can appear to rust when 

contaminated through contact with carbon steel. This contact can come from tools, adjacent mild steel, fasteners, 

particulate or through contact with hard water (which can leave spotting and staining on stainless steel). The most 

common method of contamination in windy, dusty and/or industrial environments is from steel and mineral particles 

that “land” on the stainless material. Mild steel naturally adheres to a stainless steel surface (due to iron-to-iron 

affinity). Grained material and weld areas are common areas where foreign particles are trapped. In all these cases, it 

is generally the steel residue, not the stainless material itself, which rusts initially. Left untreated, however, damage to 

the stainless surface itself can occur. 

Regular cleaning is the best way to maintain any stainless steel finish. The goal of a cleaning program should be to 

clean the surface, keeping the stainless steel's protective chromium oxide layer intact. The frequency of cleaning will 

depend on the environment.
Regular cleaning can be accomplished by rinsing the stainless steel surface with fresh water to wash away 

accumulated chemicals, materials and particulates. Wipe dry with a clean cloth. Especially try to clean equipment 

immediately after contact with chlorides (chlorine powder, salt melt, seawater, etc.). 
For embedded deposits a neutral detergent, such as a car shampoo, clean warm water and a soft brush can be used. 

Rinse the surface after cleaning. Never use steel wool. MAAS also makes an excellent stainless steel cleaner in a 

spray form, MAAS Stainless Steel & Chrome Cleaner, available from the MAAS website (www.maasinc.com). All the 

products listed below can also be used for general cleaning. 

Summary of Contents for CLSTT-3

Page 1: ...nstructions Alvarado Manufacturing Company Inc 12660 Colony Street Chino CA 91710 Toll Free 800 423 4143 Fax 909 628 1403 information alvaradomfg com www alvaradomfg com TANDEM FULL HEIGHT MAXIMUM SEC...

Page 2: ...op Bearing Cover Installation 15 Bottom Bearing Cover Installation 15 Final Mechanical Installation Steps 16 Key Override Operation 16 Conduit Instructions 17 Electrical Wiring Instructions 18 Turnsti...

Page 3: ...le Have skilled individuals maintain the turnstile according to a proper maintenance schedule In access control applications train all personnel that will be using the turnstile in the proper method o...

Page 4: ...of fire or shock replace with the same type and rating fuse b Label 3 the Warning Risk of Electric Shock WARNING For continued protection against risk of fire or shock replace with the same type and r...

Page 5: ...Channel Qty 1 10 32 x Allen Head Screw Qty 12 x 1 Hex Head Bolt Qty 2 10 x Phillips Pan Head Screw Qty 20 x 2 Anchor Bolt Qty 24 Flat Washers Qty 24 x 2 00 Concrete Anchors Qty 24 Top Bearing Cover Q...

Page 6: ...c come with key locks located on the underside of the Top Channel to allow key override control of the Roto Separate key overrides are provided for each rotation direction For manual units 3 models th...

Page 7: ...ere the turnstile will be installed Consider the overall footprint size of the unit when determining the installation location Figure 1 Once the installation location has been determined use a chalk l...

Page 8: ...chor into each drilled hole Figure 3 The threaded end of the anchor must be inserted into the hole first Use a hammer to tap the anchor into place if needed Ensure that the anchors are flush with the...

Page 9: ...or it with one x 4 anchor bolt and flat washer NOTE Prior to drilling the remaining anchor holes use a tape measure and measure the distance from the bottom bearing plate center to the remaining mount...

Page 10: ...liding the bottom bearing onto the mounting shaft Figure 11A Fig 11 Roto Installation Roto Section Bottom Bearing 11A Bottom Bearing Roto Mounting Shaft Collar Grease Fig 12 Bottom Bearing Bottom Bear...

Page 11: ...with both Roto cavities and carefully lower the Top Channel spline shaft into each cavity Figure 14A NOTE Apply grease to the end of the spline shaft before inserting 5 Once the Top Channel is seated...

Page 12: ...nd secure with four lock washers and four nuts Figure 15A 8 Hand tighten the Top Channel mounting hardware at this time Fig 16 13 Rungs 12 Rungs As viewed from the unsecured entry side NOTE For MSTT a...

Page 13: ...l not rotate When sliding the OV into place the Top Channel may need to be raised slightly 2 Align the two mounting holes on the OV with the two mounting holes on the Top Channel 3 Insert and hand tig...

Page 14: ...nd of the anchor must be inserted into the hole first Use a hammer to tap the anchor into place if needed Ensure that the anchors are flush with the concrete floor 9 Slide the OV backward exposing the...

Page 15: ...llustration and clarity purposes only the bearing cover illustrations are shown without the surrounding sections Screwdriver 10 32 Allen Head Screw Allen Wrench Top Bearing Covers NOTE The MSTT ships...

Page 16: ...on the inside of the top channel The key override switch manually unlocks the turnstile in the desired direction Key override switches are installed in the Top Channel on either side of the Roto To e...

Page 17: ...o each side of the Top Channel lid or conduit can be run to one side of the Top Channel lid and with connecting conduit between the two junction boxes In either case conduit must be run all the way to...

Page 18: ...he provided pig tail in the junction box and secure with wire nuts See Figures 26 for 110V 220V configurations 6 Tuck the excess wire into the junction box and re attach the junction box cover 7 Once...

Page 19: ...Optics Clockwise Fail Safe Counter Clockwise Fail Safe Timer See Chart to the Right Timer See Chart to the Right Feedback Pulse 300ms JS2 LED Option 1st Sensor Optics SW4 Layout 1 2 3 4 5 6 7 8 ON DIP...

Page 20: ...red light will be illuminated continuously J3 GND Ground Ground wire connection for OPN CLS lane control Left Hand Counter Clockwise Direction 0VDC 18mA Ground wire connection for OPN CLS passage cont...

Page 21: ...to Alvarado battery powered digital counter J5 Optical Sensors Connection for sensors 3 3VDC 16 5mA The ATC uses input from the sensors to monitor rotation of the Roto J11 CNT RESET Connection for co...

Page 22: ...tation Adjusts automatic re lock timing See Figure 27B for settings T3 T3ON Adjusts automatic re lock timing See Figure 27B for settings Adjusts automatic re lock timing See Figure 27B for settings T4...

Page 23: ...mmediately step into the turnstile Figure 28 Keeping your arms extended gently push on Roto arm section A and slowly walk through the turnstile Figure 28 Stay near the Yoke and take short steps Once y...

Page 24: ...the Alvarado recommended commercial products see Cleaning and Maintenance Section Stainless Steel units with optional coating wipe down entire turnstile with clean water Hot Dipped Galvanized wipe dow...

Page 25: ...ction FAIL SAFE FAIL LOCK CONFIGURATION Fail Safe Direction CW CCW A B C D E F G H I J K L M N O L K J I H F E C D B O O N N M M P P NOTES The steps contained in this Troubleshooting section are the m...

Page 26: ...with lock arm Adjust as needed Appendix D If the steps listed above did not solve the issue contact Technical Support Power Issues Cause Solution Reference Green LED is OFF 1 Verify that the power sw...

Page 27: ...ical sensors for a correct reading Fig 27 D F Fig 29 M Fig 29 M N Optical sensors are bad If the steps above did not resolve the problem the issue most likely lies with the optical sensors Please cont...

Page 28: ...ide will not engage Confirm key override is fully engaged with lock arm Adjust as needed Appendix D Electronic Issues Cause Solution Reference Optical sensors are dirty Use an alcohol moistened Q tip...

Page 29: ...th less effort NOTE If the distance is exceeded self centering may not operate correctly Issue Solution Reference Customer would like the turnstile to rotate with less pushing force The pushing force...

Page 30: ...t be used Rinse the surface after cleaning Damaged galvanized areas can be treated or touched up with zinc rich paint Use an organic cold galvanizing compound following the manufacturer s instructions...

Page 31: ...sivate stainless steel Alvarado recommends the use of a citric acid product CitriSurf2310 available from Stellar Solutions www citrisurf com This product is especially formulated to clean and passivat...

Page 32: ...G 0010 Multipurpose Grease 6 Months As required Solenoids Clean the solenoid plunger and solenoid cavity area using alcohol wipes and alcohol moistened Q tips Apply a light coating of DuPont Teflon N...

Page 33: ...te the grease fitting on the upper shaft bearing using the recommended grease and a grease gun Solenoid Spring Lock Arm Return Spring Fig 32 Self Centering Mechanism Figure 35 Clean and lubricate the...

Page 34: ...Installation section Fig A1 CPSTT Installation Instructions NOTE The overall height of the CPSTT is 91 5 However an additional 3 of clearance must be added for service and maintenance Yoke Half Sectio...

Page 35: ...els are in place mark each location Figure A5 Mounting Channel Yoke Outline Mounting Channels Mounting Hole Locations Pencil 4 00 8 00 CPSTT Installation Instructions Fig A6 A6A Concrete Drill Bit Con...

Page 36: ...t A6A Fig A7 16 9 Socket and Socket Wrench x 2 HHCS Bolt and Flat Washer Mounting Channel Mounting Channel Yoke Assembly Mounting Channel 20 x 1 screw Fig A8 Yoke Installation Cont Fig A8 8 Place one...

Page 37: ...ting channel 4 Secure each upper mounting channel to the Yoke using a 20 x 1 screw Figure A9 Inset 5 Tighten each screw using a Phillips head screwdriver 6 Repeat Steps 1 through 5 for the second Yoke...

Page 38: ...er to the Roto Installation to continue the installation CLSTT Illustrated Parts List Fig B1 These instructions are for installing the Yoke section of the CLSTT When complete please refer back to the...

Page 39: ...Fail safe Solenoid B Black Red Fail lock Solenoid CW Lock Arm A Return Spring B Solenoid Spring A B Black Silver 1 Spring Configuration 2 Solenoid Mount Position NOTE Spring Solenoid Operations are co...

Page 40: ...d B A A Return Spring B Solenoid Spring Black Red Black Silver CCW Lock Arm 1 Spring Configuration 2 Solenoid Mount Position 1 Spring Configuration 2 Solenoid Mount Position NOTE Spring Solenoid Opera...

Page 41: ...use with turnstiles that utilize fixed solenoid mounting positions 2 1 Spring Configuration 2 Solenoid Mount Position A Return Spring B Solenoid Spring CW Lock Arm Fail safe Solenoid A B Black Red Fai...

Page 42: ...use with turnstiles that utilize fixed solenoid mounting positions NOTE Bend lock arm tabs to mechanically adjust spring tension Increase spring tension Decrease spring tension Increase spring tension...

Page 43: ...e position Figure 3 2 Slide cam to engage the lock arm tab securely and completely tighten the mounting screw Cam Cam Shaft Lobe Setup CW Lock Arm Override Fig 3 NOTE If key cannot be removed or lock...

Page 44: ...1 1 Hold CCW lock arm open and rotate the key to the override position Figure 3 2 Slide cam to engage the lock arm tab securely and completely tighten the mounting screw Setup Cam Cam Shaft Lobe CCW...

Page 45: ...dded fire alarm system connection to turnstile control board section 1 6 11 10 15 A Flores SW4 DIP switch 8 configures OPN inputs as either normally open N O or normally closed N C Replaced Tri Flow L...

Page 46: ...10 Toll Free 800 423 4143 Fax 909 628 1403 information alvaradomfg com www alvaradomfg com 2014 Alvarado Manufacturing Company Inc This work may not be reproduced published or redistributed in whole o...

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