Altendorf WA 80 Operator'S Manual Download Page 9

Safety

© ALTENDORF 2007

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3

Safety

3.1

Explanation of symbols

You will find this symbol all information relating to
health and safety in this Operator’s Guide where
there is a danger to life and limb. Please read this
information carefully and take particular care in
these cases. Please pass the safety information on
to other users. As well as the information in this
guide the generally-applicable safety and accident
prevention instructions must be noted.

3.2

Operational safety details

All machine tools, particularly woodworking
machines with manual feed involve a certain risk
when handled incorrectly. Therefore always
observe the safety information that is summarised
in this chapter as well as government and other
industrial safety regulations (e.g. accident
prevention rules)!

Never operate the machine without the
protective devices intended for the specific
work cycle (also refer to “Working safely with
the sliding table saw – Working examples”),
and do not make any changes that might impair
safety.

Before all work, make sure that the protective
and working devices are securely fitted and are
not damaged.

Before changing a tool, rectifying any faults and
carrying out repairs, make sure that the
machine cannot be turned on accidentally, for
example by padlocking the main switch.

Only use saw blades and grooving tools that
comply with European standard EN 847-1.

Only fit saw blades with the dimensions descri-
bed in table 1. The diameter  of the mounting
hole must always measure 30 mm. Loose inter-
mediate rings are not allowed to be used.

Select the rotational speed so that the
maximum permissible rpm specified for the tool
is not exceeded when using tungsten carbide
tipped saw blades or grooving cutters.

HSS saw blades and cracked or deformed saw
blades are not allowed to be used.

Always wear tight-fitting working clothes and do
not wear rings, bracelets or watches.

Make sure that the workplace is uncluttered,
slip-proof and well lit.

Do not cut workpieces that are too large or too
small for the machine to handle.

When working at the machine, always stand to
the side of the saw blade outside a possible
kick-back area (area direcly in front of the saw
blade).

Remove any loose parts from the vicinity of the
saw blade before switching on the machine.

Only start cutting when the saw blade has
reached its full rotational speed.

Always use the top safety hood!

Adjust the height of the top safety hood to the
thickness of the workpiece to be cut. 

Always use the riving knife except for insert
cuts. The riving knife must not be thicker than
the cutting line width or thinner than the main
blade. Adjust it so that it is at a distance of  most
8 mm from the gear rim. The guide slot must be
13 + 0.5 mm wide. The riving knives supplied
with the machine cover the entire range of dia-
meters for the saw blades that are allowed to be
used – from 250 mm to 400 mm. With respect
to their thickness, they match the cutting line
widths of commercially available tungsten car-
bide tipped saw blades. If other saw blades,
e.g. made of chrome vanadium (CV), are used,
select a riving knife thickness that lies between
the cutting line width and the main blade thick-
ness. Such riving knifes can be obtained from
the trade or directly from ALTENDORF.

Use an anti-kick device for insert cuts, e.g. the
front of the clamping shoe. Fix this in the sliding
table groove, ensuring that the sliding table is
locked with its interlock to prevent movement.
Following insert cutting, refit the riving knife and
the top safety hood immediately.

Always guide the workpiece safely and use the
appropriate stops/fences (rip fence, fence
scale, crosscut fence on cross-slides, cross
stop) .

Use a push stick when cutting narrow
workpieces (less than 120 mm) at the rip fence.

Only do crosscuts when the cross-slide is fixed
to the sliding table. Make sure that small cut-off
workpieces cannot be taken up by the gear rim
and kick out, for example by using a deflection
wedge.

Crosscuts and longitudinal cuts in round wood
are not allowed with the standard feeding aids
or fences/stops.

For trimming, use the clamping shoe fixed to
the sliding table to hold down the workpiece.

When using a feeding unit, use at least the
riving knife as an anti-kick device.

Replace worn-out table strips immediately.

Summary of Contents for WA 80

Page 1: ...Operator s Guide WA 80 GB F0081 0002 Version 1 8 2007...

Page 2: ...tling 18 4 3 Sensitivity 18 4 4 Storage 18 5 Assembly 19 5 1 Setting up the sliding table saw 19 5 2 Sliding table assembly 19 5 3 Installation of table length extension 19 5 4 Installing the safety h...

Page 3: ...35 7 9 1 Saw blade change 36 7 9 2 Adjustment of the saw blade width 37 7 10 Rip fence with DIGIT X 39 8 Trouble 41 9 Maintenance 43 9 1 Lubrication 44 9 1 1 Saw drive shaft 44 9 1 2 Tilt segments 44...

Page 4: ...ere the machine is being used They must be read and heeded by any person performing the following activities at or on the machine Operating including set up troubleshooting during operation eliminatio...

Page 5: ...ents as defined in Appendix I of Guideline 98 37 EWG for modifying Guideline 89 392 EWG Machine Guideline the machine is identified by the following test symbol CE symbol GS symbol and wood dust test...

Page 6: ...0 130 0 91 Main saw Diameter of tool holder Tilting range of the saw blade No load speed 30 mm 0 46 3000 4000 5000 1 min Scorer saw Diameter of scorer saw blade Diameter of tool holder No load speed...

Page 7: ...n trade association s technical committee for wood are under 2 mg m3 When the machine is attached to a correctly functioning extraction system with an air speed of at least 20 m s measured after the j...

Page 8: ...nd aware of the dangers The pertinent accident prevention regulations as well as any other generally recognised technical safety and industrial medicine rules must be observed Repair work must be carr...

Page 9: ...e When working at the machine always stand to the side of the saw blade outside a possible kick back area area direcly in front of the saw blade Remove any loose parts from the vicinity of the saw bla...

Page 10: ...sibility and is in part detrimental to health The machine must therefore be connected to a chip extraction system with both extraction sockets The minimum air speed at the lower extraction socket must...

Page 11: ...the fence and the rising gear rim or can be switched over to a low guide surface for cutting narrow and flat workpieces allowing adequate space for the guide hand together with the possibility of lowe...

Page 12: ...ty hood up to the end until the two arrows are one above the othe Tighten the securing screw Swung away the safety device You may only work with the swung away safety hood in special cases taking extr...

Page 13: ...ally ensures with this gap that the height adjustment of the riving knife matches the tip appr 2 mm below the uppermost tooth see illustra tion Adjustment Before adjusting the riving knife you must ch...

Page 14: ...markings on the riving knife when doing this Then re tighten the clamping bolt and close the protective cover 3 3 3 Clamping shoe The clamping shoe is used for trimming planks and fixes the workpiece...

Page 15: ...coil of the workpiece or of parts of the work piece Catapulting off of individual teeth with carbide tipped saw blades Breakage and spinning off of the saw blade Sticking on the manual or motorized sl...

Page 16: ...the workpiece in the cutting direction against the fence Cutting direction Position 2 Use For handling wood and boards up to 600 mm width The operator pulls the workpiece against the cut ting directi...

Page 17: ...g the knurled screw The extended fence of the rip fence is adjustable in the cutting direction and in the profile height It is clamped in the desired position using a star knob screw Crosscutting For...

Page 18: ...piece the thumbs are adjacent with a suffi cient safety margin to the saw blade You will find further notes on safe working in the fol lowing description of the individual work process es Edge cutting...

Page 19: ...after cutting and the workpiece with drawn from the saw blade or the workpiece is only to be removed beyond the rising blade tip Concealed cutting rebating Fig 3 11 Concealed cutting Tool Circular sa...

Page 20: ...t the magnetic guide piece not in cluded with the machine so that workpiece offcuts cannot come into contact with the rising part of the saw blade Only feed the workpiece using the mitre fence Do not...

Page 21: ...nloa ding During transport buildup of condensation as a re sult of variations in temperature as well as shocks are to be avoided 4 3 Sensitivity Particular care should be taken when transporting the s...

Page 22: ...uter securing screws Before tightening the screws push against the stop screws Place the middle carriage on the bottom car riage so that the interlock is pointing to the right Push the middle carriage...

Page 23: ...e terminal for the floating con tact is marked POT The lead is 2 5 mm2 in cross section and 25A fuses are to be provided on the op erating side If the machine is connected via a movable lead a rubber...

Page 24: ...me 20Q1 Main switch F1 F2 Control fuse primary F7 F9 Control fuse secondary F15 F16 Fuses brake current 30S1 Safety switch sliding table 34S1 Cover plate safety switch E1 Brake module LCS 20GL1 Rectif...

Page 25: ...afety hood support The minimum air speed at the extraction sockets must be 20 m s The 80 mm extraction hose from the hood to the connection socket on the support tube is not supplied as standard The e...

Page 26: ...gle They should be set so that they can be stopped manually by exerting a perceptible force and slide freely while the sliding table is moved Adjustment of the lower rollers The lower rollers are sup...

Page 27: ...middle where present Release the lock nuts on the fence screws Make the appropriate ad justments and re tighten the lock nuts Then read just the sliding table and tighten all securing screws again 6...

Page 28: ...strip about 10 mm wide Measure the width of the strip at both ends with a gage The difference between the two dimen sions divided by 4 gives the angular error per meter cutting length Fig 6 1 Angle c...

Page 29: ...Checking Lay 2 strips appr 70 mm wide on edgein front of the mitre fence cut them in this positions and push the cut surfaces together If the setting is exact the cut edges are parallel i e there is n...

Page 30: ...t is reduced by pressing the 0 key The angle of tilt is increased by pressing the 45 key When the 0 key or the 45 key are held down the saw blade moves for 2 sec in creep mode and then switches automa...

Page 31: ...d tilt to 0 Switch off the main switch Move the upper carriage to the middle of the saw drive shaft Unlock the lock in the center Push the upper carriage in the cutting direction Raise the orange cove...

Page 32: ...80 40 W 48 W 54 W 60 W 48 W 60 W 72 W Veneers 70 80 60 W 72 W 80 W 96 W Plywood 50 70 40 W 48 W 48 W 60 W Blockboard 60 80 48 W 60 W 72 W 60 W 72 W 84 W Laminated wood 50 80 40 W 48 W 54 W 60 W 72 W...

Page 33: ...blades for the Altendorf sliding table saw is shown in the table p 29 This table makes no claims to be complete Since the figures for the cutting speed cover large ranges in some cases it is vital to...

Page 34: ...3 000 4 000 5 000 rev olutions minute Speed change Switch off drive Press the EMERGENCY OFF button Move lever down until it engages Set speed control to the desired speed setting position the belt ac...

Page 35: ...unlocked by turning the lever at the end of the upper carriage by hand Fig 7 3 Locking With an additional locking adjustment the sliding ta ble can be blocked in its center setting with the car riage...

Page 36: ...on I located in the panel and identified by the main saw symbol The machine runs up to its operating speed with start current reduction automatically The scorer saw can only be started after the main...

Page 37: ...cally switches the motor off Note here that for machines with scorers this drive is switched off as well even if this motor was not overloaded The machine cannot be switched back on until the mo tor h...

Page 38: ...ength by insertion of distance pieces The cutting widths of the scorer blades should be at least 1 10 mm wider than those of the main blades i e 5 100 mm to each side In addition the two scorer blades...

Page 39: ...n Before fitting the new scorer saw blade clean off any sawdust adhering to the two flanges Place the saw blade and front flange on the saw drive shaft and tighten the nut in a clockwise direction In...

Page 40: ...first on the table plate side Test cut Set the alignment on the left side by adding or removing intermediate rings Saw blade with stepless cut width RAPIDO Fig 7 7 Release the clamping screw Fig 7 8...

Page 41: ...rotation and arbor image when fitting The cir cular saw blade 6 lies flat on the flange 3 and the protrusion on the circular saw blade points to the contact surface Screw in screws 5 and tighten to a...

Page 42: ...ma chine The system functions wear free and is saw dust resistant System calibration is easily and quic kly done by means of the keypad A particularly practical feature when changing the stop fence f...

Page 43: ...he right hand position of the display starts flashing after 3s Use the key to increase the value of the flas hing digit by 1 with each key actuation When exceeding the max number value 9 the num bers...

Page 44: ...atings as replace ments Machine switches off by itself during operation Power failure in one or more phases through activation of the operational side fuses Remedy cause of phase failure Overload prot...

Page 45: ...ree cut adjustment Adjust free cuts Workpiece sticks Place wedge in cut or use thicker riving knife Operating error Feed workpiece left or right on fence When cut ting with the sliding table do not fe...

Page 46: ...a vac uum cleaner To remove resin residues it is best to use a cleaning solvent It is essential that parts treated in this way are treated afterwards with an oil soaked cloth to avoid the buildup of r...

Page 47: ...scorer saw shaft are sealed for life so that no subsequent lubrication is needed 9 1 2 Tilt segments The tilt segments are to be cleaned and lubricated on a regular basis The intervals for such work...

Page 48: ...um stances negatively affect the characteristics speci fied by the construction of the sliding table saw and thereby adversely affect active and or passive safe ty No liability or warranty claims are...

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