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Altendorf WA 80, Operator'S Manual

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Index      

2

7.8

Motor protection ....................................................................................... 34

7.9

Scorer saw ............................................................................................... 35

7.9.1

Saw blade change  ................................................................................... 36

7.9.2

Adjustment of the saw blade width  .......................................................... 37

7.10

Rip fence with DIGIT X  ............................................................................ 39

8

Trouble 

................................................................................................... 41

9

Maintenance 

........................................................................................... 43

9.1

Lubrication ............................................................................................... 44

9.1.1

Saw drive shaft  ........................................................................................ 44

9.1.2

Tilt segments  ........................................................................................... 44

9.2

Brake ....................................................................................................... 44

10

Customer service -  spare parts 

........................................................... 45

Summary of Contents for WA 80

Page 1: ...Operator s Guide WA 80 GB F0081 0002 Version 1 8 2007...

Page 2: ...tling 18 4 3 Sensitivity 18 4 4 Storage 18 5 Assembly 19 5 1 Setting up the sliding table saw 19 5 2 Sliding table assembly 19 5 3 Installation of table length extension 19 5 4 Installing the safety h...

Page 3: ...35 7 9 1 Saw blade change 36 7 9 2 Adjustment of the saw blade width 37 7 10 Rip fence with DIGIT X 39 8 Trouble 41 9 Maintenance 43 9 1 Lubrication 44 9 1 1 Saw drive shaft 44 9 1 2 Tilt segments 44...

Page 4: ...ere the machine is being used They must be read and heeded by any person performing the following activities at or on the machine Operating including set up troubleshooting during operation eliminatio...

Page 5: ...ents as defined in Appendix I of Guideline 98 37 EWG for modifying Guideline 89 392 EWG Machine Guideline the machine is identified by the following test symbol CE symbol GS symbol and wood dust test...

Page 6: ...0 130 0 91 Main saw Diameter of tool holder Tilting range of the saw blade No load speed 30 mm 0 46 3000 4000 5000 1 min Scorer saw Diameter of scorer saw blade Diameter of tool holder No load speed...

Page 7: ...n trade association s technical committee for wood are under 2 mg m3 When the machine is attached to a correctly functioning extraction system with an air speed of at least 20 m s measured after the j...

Page 8: ...nd aware of the dangers The pertinent accident prevention regulations as well as any other generally recognised technical safety and industrial medicine rules must be observed Repair work must be carr...

Page 9: ...e When working at the machine always stand to the side of the saw blade outside a possible kick back area area direcly in front of the saw blade Remove any loose parts from the vicinity of the saw bla...

Page 10: ...sibility and is in part detrimental to health The machine must therefore be connected to a chip extraction system with both extraction sockets The minimum air speed at the lower extraction socket must...

Page 11: ...the fence and the rising gear rim or can be switched over to a low guide surface for cutting narrow and flat workpieces allowing adequate space for the guide hand together with the possibility of lowe...

Page 12: ...ty hood up to the end until the two arrows are one above the othe Tighten the securing screw Swung away the safety device You may only work with the swung away safety hood in special cases taking extr...

Page 13: ...ally ensures with this gap that the height adjustment of the riving knife matches the tip appr 2 mm below the uppermost tooth see illustra tion Adjustment Before adjusting the riving knife you must ch...

Page 14: ...markings on the riving knife when doing this Then re tighten the clamping bolt and close the protective cover 3 3 3 Clamping shoe The clamping shoe is used for trimming planks and fixes the workpiece...

Page 15: ...coil of the workpiece or of parts of the work piece Catapulting off of individual teeth with carbide tipped saw blades Breakage and spinning off of the saw blade Sticking on the manual or motorized sl...

Page 16: ...the workpiece in the cutting direction against the fence Cutting direction Position 2 Use For handling wood and boards up to 600 mm width The operator pulls the workpiece against the cut ting directi...

Page 17: ...g the knurled screw The extended fence of the rip fence is adjustable in the cutting direction and in the profile height It is clamped in the desired position using a star knob screw Crosscutting For...

Page 18: ...piece the thumbs are adjacent with a suffi cient safety margin to the saw blade You will find further notes on safe working in the fol lowing description of the individual work process es Edge cutting...

Page 19: ...after cutting and the workpiece with drawn from the saw blade or the workpiece is only to be removed beyond the rising blade tip Concealed cutting rebating Fig 3 11 Concealed cutting Tool Circular sa...

Page 20: ...t the magnetic guide piece not in cluded with the machine so that workpiece offcuts cannot come into contact with the rising part of the saw blade Only feed the workpiece using the mitre fence Do not...

Page 21: ...nloa ding During transport buildup of condensation as a re sult of variations in temperature as well as shocks are to be avoided 4 3 Sensitivity Particular care should be taken when transporting the s...

Page 22: ...uter securing screws Before tightening the screws push against the stop screws Place the middle carriage on the bottom car riage so that the interlock is pointing to the right Push the middle carriage...

Page 23: ...e terminal for the floating con tact is marked POT The lead is 2 5 mm2 in cross section and 25A fuses are to be provided on the op erating side If the machine is connected via a movable lead a rubber...

Page 24: ...me 20Q1 Main switch F1 F2 Control fuse primary F7 F9 Control fuse secondary F15 F16 Fuses brake current 30S1 Safety switch sliding table 34S1 Cover plate safety switch E1 Brake module LCS 20GL1 Rectif...

Page 25: ...afety hood support The minimum air speed at the extraction sockets must be 20 m s The 80 mm extraction hose from the hood to the connection socket on the support tube is not supplied as standard The e...

Page 26: ...gle They should be set so that they can be stopped manually by exerting a perceptible force and slide freely while the sliding table is moved Adjustment of the lower rollers The lower rollers are sup...

Page 27: ...middle where present Release the lock nuts on the fence screws Make the appropriate ad justments and re tighten the lock nuts Then read just the sliding table and tighten all securing screws again 6...

Page 28: ...strip about 10 mm wide Measure the width of the strip at both ends with a gage The difference between the two dimen sions divided by 4 gives the angular error per meter cutting length Fig 6 1 Angle c...

Page 29: ...Checking Lay 2 strips appr 70 mm wide on edgein front of the mitre fence cut them in this positions and push the cut surfaces together If the setting is exact the cut edges are parallel i e there is n...

Page 30: ...t is reduced by pressing the 0 key The angle of tilt is increased by pressing the 45 key When the 0 key or the 45 key are held down the saw blade moves for 2 sec in creep mode and then switches automa...

Page 31: ...d tilt to 0 Switch off the main switch Move the upper carriage to the middle of the saw drive shaft Unlock the lock in the center Push the upper carriage in the cutting direction Raise the orange cove...

Page 32: ...80 40 W 48 W 54 W 60 W 48 W 60 W 72 W Veneers 70 80 60 W 72 W 80 W 96 W Plywood 50 70 40 W 48 W 48 W 60 W Blockboard 60 80 48 W 60 W 72 W 60 W 72 W 84 W Laminated wood 50 80 40 W 48 W 54 W 60 W 72 W...

Page 33: ...blades for the Altendorf sliding table saw is shown in the table p 29 This table makes no claims to be complete Since the figures for the cutting speed cover large ranges in some cases it is vital to...

Page 34: ...3 000 4 000 5 000 rev olutions minute Speed change Switch off drive Press the EMERGENCY OFF button Move lever down until it engages Set speed control to the desired speed setting position the belt ac...

Page 35: ...unlocked by turning the lever at the end of the upper carriage by hand Fig 7 3 Locking With an additional locking adjustment the sliding ta ble can be blocked in its center setting with the car riage...

Page 36: ...on I located in the panel and identified by the main saw symbol The machine runs up to its operating speed with start current reduction automatically The scorer saw can only be started after the main...

Page 37: ...cally switches the motor off Note here that for machines with scorers this drive is switched off as well even if this motor was not overloaded The machine cannot be switched back on until the mo tor h...

Page 38: ...ength by insertion of distance pieces The cutting widths of the scorer blades should be at least 1 10 mm wider than those of the main blades i e 5 100 mm to each side In addition the two scorer blades...

Page 39: ...n Before fitting the new scorer saw blade clean off any sawdust adhering to the two flanges Place the saw blade and front flange on the saw drive shaft and tighten the nut in a clockwise direction In...

Page 40: ...first on the table plate side Test cut Set the alignment on the left side by adding or removing intermediate rings Saw blade with stepless cut width RAPIDO Fig 7 7 Release the clamping screw Fig 7 8...

Page 41: ...rotation and arbor image when fitting The cir cular saw blade 6 lies flat on the flange 3 and the protrusion on the circular saw blade points to the contact surface Screw in screws 5 and tighten to a...

Page 42: ...ma chine The system functions wear free and is saw dust resistant System calibration is easily and quic kly done by means of the keypad A particularly practical feature when changing the stop fence f...

Page 43: ...he right hand position of the display starts flashing after 3s Use the key to increase the value of the flas hing digit by 1 with each key actuation When exceeding the max number value 9 the num bers...

Page 44: ...atings as replace ments Machine switches off by itself during operation Power failure in one or more phases through activation of the operational side fuses Remedy cause of phase failure Overload prot...

Page 45: ...ree cut adjustment Adjust free cuts Workpiece sticks Place wedge in cut or use thicker riving knife Operating error Feed workpiece left or right on fence When cut ting with the sliding table do not fe...

Page 46: ...a vac uum cleaner To remove resin residues it is best to use a cleaning solvent It is essential that parts treated in this way are treated afterwards with an oil soaked cloth to avoid the buildup of r...

Page 47: ...scorer saw shaft are sealed for life so that no subsequent lubrication is needed 9 1 2 Tilt segments The tilt segments are to be cleaned and lubricated on a regular basis The intervals for such work...

Page 48: ...um stances negatively affect the characteristics speci fied by the construction of the sliding table saw and thereby adversely affect active and or passive safe ty No liability or warranty claims are...

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