Altec AIR Puregas P210W2LP User Manual Download Page 72

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Altec AIR, LLC

P210WLP Series Air Dryer User’s Guide

Page 72 of 91

P017455 – Rev. C

11. Replacement Parts & Accessories

11.1 Dryer Parts

Description

Part Number

Quantity

Recommend

Spare

Precision Bleed Orifice

P013349

Heatless Dryer Assembly

See section 11.2 for detail



(1)

Fan

P013720

Capacity Control Valve

P017421



(1)

Humidity Sensor

P013403

Air Compressor -

115V Units

230V Units

P017420

P017441



(1)

Control Board

P017439



(1)

Air Tank

P017411

Display Board

P011694

Power Switch

M038428

Outlet Pressure Regulator

P017410

Summary of Contents for Puregas P210W2LP

Page 1: ...P017455 Rev C P210WLP Series Air Dryer User s Guide Models covered P210WLP P210W2LP P212WLP P212W2LP...

Page 2: ......

Page 3: ...AIR com 2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction spec...

Page 4: ...pen Panel 41 8 9 Setting the System Pressure 41 8 10 Setting the Outlet Pressure 41 8 11 Connecting to Common Alarm Terminals 42 8 12 Connecting via Web Browser 43 8 13 Using the Status Screen 45 8 14...

Page 5: ...Pressure Alarm 79 13 9 High Humidity 80 13 10 Can t Create a High Humidity Alarm Shutdown 81 13 11 High Duty Cycle Alarm 81 13 12 High Cabinet Temperature Alarm 81 13 13 Inconsistent Heatless Dryer Cy...

Page 6: ...ttention for these warnings and read them as you encounter them WARNING For your safety all the information in this User s Guide must be followed to minimize the risk of electrical shock and prevent p...

Page 7: ...not supplied by Altec AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT Performing routine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal performance over t...

Page 8: ...indoor use The P210WLP Series Air Dryers employ a fully digital operating platform offering the most accurate readings of Dryer variables removable access panel allowing easier access for adjustment a...

Page 9: ...2 RH Less than 40 F C Atmospheric Dew Point Compressor Type Oil less Piston Type Drying Method Heatless Desiccant Optimal Operating Temperature Range 40 85 F 5 30 C Ambient Unit will go into SHUTDOWN...

Page 10: ...the coalescing filter 5 Heatless Dryer Removes moisture from the compressed air 6 Capacity Control Valve Regulates system pressure and prevents air from bleeding back through the heatless dryer 7 Air...

Page 11: ...ed that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of thes...

Page 12: ...ify the installation location of the air Dryer 6 2 3 1 Well ventilated and free from abrasive dust or chemicals 6 2 3 2 Ambient temperature is between 40 and 85 F 5 and 30 C for optimal performance NO...

Page 13: ...s 1 Drawer Slide Pair 1 User s Guide not shown 1 Installation Hardware Kit 1 36 Purge Drain Tube 6 4 Required Tools and Materials Medium adjustable wrench Phillips Head Screwdriver Box Cutter Loctite...

Page 14: ...company prior to continuing the installation procedures 6 5 4 Remove the wooden shipping block from the compressor assembly by removing the single Philips head screw and pulling the block free 6 5 5 R...

Page 15: ...ns 6 5 7 1 Extend the drawer slide brackets and separate into two components by pressing down on the black lever and pulling apart 6 5 7 2 Install the smaller of the two slide components on the side p...

Page 16: ...x 3 8 screws on each side Use Loctite to secure the screws 6 5 7 4 Install one of the mounting ear brackets on each side of the U shaped mounting bracket using two 10 32 x 5 8 screws two washers and...

Page 17: ...sway see section 7 for ordering information 6 5 7 6 From a supported position lift and slide the unit into the U shaped bracket assembly that is installed in the server rack Take care to align the dra...

Page 18: ...dryer The installation components required for wall mounting are NOT INCLUDED with the standard dryer see section 7 for ordering information 6 5 8 2 Install a wall mount bracket on each side panel of...

Page 19: ...Cord to Dryer 6 5 11 Wire or plug the power cord into 110 125 VAC power outlet for the P210WLP model 208 253 VAC 1 phase power outlet for the P212WLP models o Line Black Brown o Neutral White Blue o...

Page 20: ...he knob until the reading on the pressure gauge is 50 PSI 6 5 13 3 Push the knob in to lock 6 5 14 Let the Dryer run until the Humidity drops below 2 may take up to 15 minutes NOTE Press the RESET but...

Page 21: ...s with a duty cycle of 10 or greater 6 5 17 Connect a 3 8 air supply line to the Outlet Port NOTE For all dryers with minimal flow install the Precision Bleed Orifice fitting to maintain a constant fl...

Page 22: ...unning 6 5 20 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 6 5 20 2 Use a 1 inch paint brush to dab soapy water on the air fitting or hose conn...

Page 23: ...stem No alarms are present on the Display Panel 7 Registering Your Dryer Please take a moment to register your PUREGAS P210WLP Series Air Dryer Registering is necessary to activate the Limited Warrant...

Page 24: ...ire the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may...

Page 25: ...For all dryers with minimal flow install the Precision Bleed Orifice fitting to maintain a constant flow of air 8 2 2 Power the Dryer ON CAUTION Be careful when removing outlet plugs or connected Air...

Page 26: ...until all the air pressure is released 8 3 4 Close Top Panel 8 4 Powering the Dryer ON OFF 8 4 1 POWER Switch Controls the main power to the Dryer CAUTION Incoming power to Dryer must be 15 amp servic...

Page 27: ...ion screen on the display When pressed again it will allow the information screens to begin cycling again 8 5 4 Arrow Buttons Used to access navigate and change values in the Set Point Adjust screens...

Page 28: ...compressor ran during the last Air Tank pressurization cycle TOTAL Number of hours of compressor run time since the total run time value was manually reset 8 5 5 3 System Status SYS STATUS Signal to...

Page 29: ...Low Outlet Pressure Alarm Occurs when the Outlet Pressure OUTLET drops below the alarm set point for more than one 1 minute See section 13 7 for troubleshooting information 8 6 3 High Humidity Alarm...

Page 30: ...ing information 8 6 5 High Compressor Last Run Time Alarm Occurs when the compressor takes longer to pressurize the air tank than the set point for the alarm See section 13 17 for troubleshooting info...

Page 31: ...alarms can be modified to levels more closely based upon your specific application NOTE Reference Appendix Section 14 2 for Limits and Defaults 8 7 1 Navigating the Setup Menus 8 7 1 1 From any of the...

Page 32: ...arm condition on its own without signaling an alarm o ON default waits one 1 minute before signaling alarms o OFF Signals alarms immediately 8 7 2 2 From the system setup menu screen press the Up Down...

Page 33: ...ss the Up Down Arrow Buttons to navigate between the system setup options to locate RESET COMPRESSOR TOTAL TIME 8 7 3 3 Press the Enter button to enter the change value screen 8 7 3 4 Press the Right...

Page 34: ...default values If NO is selected the unit will not be reset to factory values and all previous setpoints will be retained 8 7 4 7 Press the Left Arrow Button to escape to the system setup menu screen...

Page 35: ...Press the Enter button to enter the change value screen 8 7 6 3 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 7 6 4 Press the Up Down Arrow Buttons to change...

Page 36: ...oHigh Duty Cycle Alarm threshold for high compressor duty cycle oComp Last Run Alarm threshold for compressor last run time 8 7 7 2 From the Alarm Setup menu screen press the Up Down Arrow Buttons to...

Page 37: ...le alarm threshold menu screen 8 7 7 9 Press the Left Arrow Button to escape to the home screens 8 7 8 Set IP Address 8 7 8 1 From the network setup menu screen press the Up Down Arrow Buttons to navi...

Page 38: ...ove the underscore beneath the digit to change 8 7 9 4 Press the Up Down Arrow Buttons to change the value of the selected digit Press the Right Left Arrow Buttons to navigate to additional digits to...

Page 39: ...the new value If NO is selected the Gateway address will not be set to the new value and the previous Gateway address will be retained 8 7 10 7 Press the Left Arrow Button to escape to the Network Set...

Page 40: ...s 123456 The keyword can be modified to any 6 digit number of the user s choice 8 7 12 2 From the system setup menu screen press the Up Down Arrow Buttons to navigate between the system setup options...

Page 41: ...latches and remove the top panel 8 9 Setting the System Pressure With Compressor running 8 9 1 Open Panel see section 8 8 8 9 2 Pull the Capacity Control Valve knob out 8 9 3 Turn the knob until the...

Page 42: ...lock value in place 8 11 Connecting to Common Alarm Terminals 8 11 1 Wire the Alarm Harness to monitoring device using the table below for reference Wire Wire Color Function Power Fail 13 RED SHORT o...

Page 43: ...wser If the Air Dryer IS NOT connected to an IP network and has not been configured with IP information Use the default IP Address 192 168 1 100 of the air dryer to connect Use an IP Cable may require...

Page 44: ...of Set Points Setups and Keyword can be made in this screen Event Screen Displays all events such as alarms changes made and alarm resets registered by the P210WLP Series Air Dryer This screen is inf...

Page 45: ...P017455 Rev C 8 13 Using the Status Screen Displays the readings and alarms monitored in the P210WLP Series Air Dryer Provides remote ALARM RESET Readings are displayed in BLACK unless an alarm is pr...

Page 46: ...3 1 Resetting an Alarm 8 13 1 1 Click on the ALARM RESET Button to remotely reset Air Dryer alarms displayed on Status Screen 8 13 1 2 Enter Keyword default is 123456 8 13 1 3 Click on SUBMIT Button w...

Page 47: ...iguration of Set Points Setups and Keyword can be made in this screen NOTE Reference Appendix section 14 2 for Limits Defaults and Formats Values in BLUE represent the current setting The ENTER Button...

Page 48: ...pe in the new value 8 14 1 3 Click the ENTER Button when done 8 14 1 4 Enter Keyword default is 123456 8 14 1 5 Click on SUBMIT Button when done This will lock in the new setting value 8 14 2 Changing...

Page 49: ...all events such as alarms changes made and alarm resets registered by the P210WLP Series Air Dryers This screen is informational only Click on the column headings to sort data according to that colum...

Page 50: ...column Click the Arrow Buttons to navigate through all the event log pages 8 17 Using the Firmware Screen Displays the current firmware version and date of the P210WLP Series Air Dryers Current Versio...

Page 51: ...e BROWSE Button allows you to locate the new firmware file The ACCEPT Button is used to change values Keyword validation is required to update firmware 8 17 1 Updating the Firmware 8 17 1 1 Click on B...

Page 52: ...the P210WLP Series Air Dryer is dependent upon the specific SNMP Management software used on your network This software requires a SNMP Definition Configuration File MIB file in order to properly com...

Page 53: ...ing a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into cont...

Page 54: ...2 3 Use an Amp Meter to measure the running amps With the compressor running the running amps should measure 1 0 amp or below 9 2 4 Close Panel If the compressor measures over 1 0 running amps see se...

Page 55: ...3 Slide off clear plastic terminal block cover With the Compressor running 9 3 4 Use a Voltmeter to measure across the board terminals where wires 6 and 7 are connected The voltage should measure 115...

Page 56: ...If any of the voltage measurements are different than indicated above the Control Board is defective and should be replaced See sections 11 1 for part detail and 11 4 for ordering information 9 4 Mea...

Page 57: ...incoming voltage measures less than indicated above it is recommended that steps be taken at your facility to increase the power to the recommended level of voltage 9 5 Testing Consistent Heatless Dr...

Page 58: ...scribed see section 13 13 for troubleshooting information 9 6 Measuring Heatless Dryer Solenoid Voltage With the Compressor running 9 6 1 Locate the Heatless Dryer Cycle Timer The timer has two 2 sets...

Page 59: ...being blown outwards NOTE Fan will turn OFF when the cabinet temperature is below 80 F 27 C If the fan is not blowing air outwards as described Verify the cabinet temperature is above 90 F 32 C Check...

Page 60: ...ubleshooting information With Compressor NOT running CAUTION Be careful when removing Air hose System is pressurized 9 8 3 Depressurize air Dryer see section 8 3 3 9 8 4 Verify the compressor turns on...

Page 61: ...ing when the compressor turns on 9 9 2 Depressurize air Dryer See sections 11 1 for detail This prevents the compressor from shutting down When the compressor runs for 5 00 minutes unless adjusted to...

Page 62: ...g Air hose System is pressurized 9 10 1 Power the air Dryer OFF 9 10 2 Depressurize air Dryer see section 8 3 3 9 10 3 Disconnect the humidity sensor from the control board lead 9 10 4 Unscrew and rem...

Page 63: ...over 10 0 9 10 7 After one 1 minute verify that a Humidity Alarm appears and the Dryer goes into SHUTDOWN mode 9 10 8 Replace the Humidity Sensor into the Humidity Block 9 10 9 Press the RESET Button...

Page 64: ...pressure regulator 9 11 3 Turn knob clockwise until Outlet Pressure OUTP reading climbs over the high outlet pressure threshold 7 5 PSI 51 7 KPA default After one 1 minute the High Pressure Alarm shou...

Page 65: ...6 for troubleshooting information 9 12 Testing Low Outlet Pressure Alarm 9 12 1 Make a note of the current Outlet Pressure OUTP reading 9 12 2 Loosen the retaining nut on the Outlet Pressure Regulato...

Page 66: ...2 6 Press the RESET Button If you are unable to create a Low Outlet Pressure Alarm as described see section 13 8 for troubleshooting information 9 13 Testing Air Fittings Hoses for Leaks NOTE This is...

Page 67: ...t 10 Maintaining Your Dryer In order to ensure that your P210WLP Series Air Dryer continues to operate efficiently and reliably Altec AIR recommends performing preventative maintenance procedures at t...

Page 68: ...s recommended that maintenance be performed more frequently 10 1 Safety Warning Information WARNING Extreme care should be exercised to avoid contact with live electrical circuits Many procedures perf...

Page 69: ...ed in the Maintaining Your Dryer section will ensure optimal performance over the lifecycle of your Air Dryer IMPORTANT After performing any maintenance always soap test pressure fittings to check for...

Page 70: ...and must be 208 253 VAC for P212WLP models 9 4 Test High Low Outlet Pressure Alarms 9 11 9 12 Set System Pressure 50 PSI 8 8 Set Outlet Pressure 8 10 Test Consistent Heatless Dryer Cycling 9 5 Test Fa...

Page 71: ...ion 1 Year 2 Year 3 Year 4 Year 5 Year Install Annual Maintenance Kit 11 3 Measure Record Compressor Amp Draw 9 2 Set System Pressure 50 PSI 8 8 Set Outlet Pressure 8 10 Test Consistent Heatless Dryer...

Page 72: ...Recommend Spare Precision Bleed Orifice P013349 1 Heatless Dryer Assembly See section 11 2 for detail 1 Fan P013720 1 Capacity Control Valve P017421 1 1 Humidity Sensor P013403 1 Air Compressor 115V U...

Page 73: ...Dryer Assembly Parts Description Part Number Quantity Heatless Dryer 115V Units 230V Units MDH1 ALE S68 MDH1 DLE S68 1 1 Coalescing Filter Assembly P017636 1 Desiccant Chamber 51843 2 Cycle Timer 115...

Page 74: ...are P017460 Server Rack Mounting Ear Kit Pair P017703 Cycle Kit Allows multiple dryers to be cycled P08033W Cycle Kit Interface Kit P012341 11 4 Ordering Parts from Altec AIR Once you have identified...

Page 75: ...Rebuild o Replace desiccant o rings timer springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring Circ...

Page 76: ...ction begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be easy to f...

Page 77: ...testing and maintenance of this air Dryer require the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing...

Page 78: ...8 5 5 1 Raise High Outlet Pressure Alarm set point section 8 5 5 1 13 6 Can t Create a High Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the O...

Page 79: ...ate a Low Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet Pressure Regulator can be adjusted section 8 10 Replace Outlet Pressure Regul...

Page 80: ...within acceptable levels Raise High Humidity Alarm set point section 8 7 Over 10 not recommended Defective Humidity Sensor Perform the Testing Humidity Alarm and System Shutdown test section 9 10 Tro...

Page 81: ...down section 11 1 13 11 High Duty Cycle Alarm Possible Cause Check Corrective Action High System Pressure Verify System Pressure section 8 9 Adjust System Pressure to 50 PSI 2 PSI section 8 9 High Do...

Page 82: ...d Valves section 9 6 If 110 125 VAC for the P210WLP or 208 253 VAC for the P212WLP IS NOT present replace cycle timer section 11 2 13 14 Compressor Doesn t Operate Possible Cause Check Corrective Acti...

Page 83: ...pressure setting on the capacity control valve Replace the compressor piston seal included in the Annual maintenance kit 13 16 Compressor Excessive AMP Draw Possible Cause Check Corrective Action Res...

Page 84: ...ive control board Check that the compressor cuts out when the tank reading reaches 50 PSI 344 7 KPA section 9 3 Replace Control Board section 11 1 13 18 Can t Create a High Compressor Last Run Time Al...

Page 85: ...Contacting Altec AIR Technical Support Please read the Before You Call Altec AIR section 13 1 Once you have exhausted all of the potential problems and solutions covered in the Troubleshooting Your D...

Page 86: ...Altec AIR LLC P210WLP Series Air Dryer User s Guide Page 86 of 91 P017455 Rev C 14 Appendix 14 1 Wiring Diagram...

Page 87: ...51 7 0 30 2 1 PSI KPA High Humidity Alarm 3 15 10 YES High Duty Cycle Alarm 0 99 70 High Compressor Last Run Time Alarm 2 00 10 00 5 00 Minutes High Cabinet Temperature Alarm 120 49 DEG F DEG C YES Co...

Page 88: ...Compressor Total Run Time Reading Numeric Hours Compressor Last Run Time Reading Numeric Seconds System Status ON SHUTDOWN Compressor Status ON OFF Fan Status ON OFF Alarm Readings Read Only High Humi...

Page 89: ...y the user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user This warranty shall...

Page 90: ...olorado 80020 800 521 5351 303 427 3700 Fax 303 657 2233 info AltecAIR com www AltecAIR com 16 2 Sales 800 521 5351 option 2 Fax 303 657 2205 sales AltecAIR com parts AltecAIR com 16 3 Service 800 521...

Page 91: ...__________________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________...

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