Allied BreakerLube CML Series, Safety, Installation, Operation, Maintenance And Parts

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Allied Construction Products, LLC www.alliedcp.com
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TM102783_BreakerLube CML_15jul
Table of Contents – [cont’d]
List of Figures Page
S1 Safety Alert Symbol……………………………. ii
S2 Components of Safety Message - Typical….. ii
L11 Label Positions………………………………….. iii
Meaning of Pictograms……………………………. v
Example of Personal Protective Equipment…….. vii
2-1 Product Identification…………………………… 2
4-1 BreakerLube Plumbing to Breaker – Typical... 6
4-2 Familiarization of Pump Main Components 6
4-3 Operating Principle of Pump – General……… 7
4-5 Pump Element Assembly……………………… 7
4-6 Operating Principle of Low Level Control…… 7
5-1 Pump & Lube Line Configuration A/B/C/D/E/F 9
6-1 Mounting Location – Typical…………………. 11
6-2 Single Pump Element & Lube Line…………… 12
6-3 Lube Lines - Long & Short ‘Cut-to-Length’ 12
6-4 Add 2
nd
Pump Element & Bridge Into 1 Line 12
6-5 Configuration ‘G’ – Top View…………………. 13
6-6 Config. ‘E’ Add 2
nd
Pump Element & Lube Line 13
6-7 Port ‘G’ Location on Valve Housing…………… 14
6-8 3-Pump Elements Bridged Into Single Line 14
6-9 Assemble Fitting to Plain End of Hose……. 15
6-10 Pump Element Assembly……………………. 15
6-11 Tightening Torque – Pump Element……….. 15
6-12 Adjustable Type Pump Element…………….. 16
6-13 Adjustment Delivery Diagram……………….. 16
6-14 Delivery Adjustment OK, Lacking, Excessive 16
6-15 Location of Plug 28 & 41 on Pump Housing 17
6-16 Foot Treadle Inside Operator’s Cab………… 17
6-17 Pressure Switch & 3-Way Valve…………… 18
6-18 Black Connector (43) Identified……………… 18
6-19 Top View - Markings on Black Connector 18
6-20 Gray Connector (26) Identified…………… 18
6-21 Gray Connector 3-Poles Plus Ground…….. 19
6-22 Basic Wiring for Motor………………………. 19
6-23 Plug (41) 2-Pole with Ground…………….. 19
6-24 Electrical Diagram ‘2E’………………………… 20
6-25 Electrical Diagram ‘3E’……………………… 21
6-26 Electrical Diagram ‘3E’ Relay 1 & 2 Detail…. 22
6-27 Electrical Diagram ‘4E’……………………….. 23
6-28 Pre-lube Tool Shank Before Installing…….. 24
6-29 Location of Grease Fittings Identified………. 25
6-30 Pre-fill Non-factory Lube Lines…………….. 25
7-1 Grease Levels ‘MIN’ and ‘MAX’………………. 26
7-2 Unapproved Re-fill Method………………….. 27
7-3 Reservoir Re-fill Location Identified…………. 27
7-4 Delivery Adjust – ‘OK’, ‘Lacking’, ‘Excessive’ 27
7-5 Grease Fitting (25a) Identified on Relief Valve 28
7-6 Grease Tool - Location & Standing Position 28
7-7 Grease Tool - Prohibited Position Identified 29
7-8 Grease Tool - Risk of Damage to Seals…….. 29
10-1 Basic Pump Assembly – All Sides Identified 33
10-2 General Dimensions…………………………. 34
10-3 Location of Plug (28) & (41) Identified……… 35
11-1 Basic Pump Assembly – Parts Identified…. 36
11-3 thru 11-9 Adapter Kits – Parts Identified 41
List of Tables Page
Revision History of Document…………………… i
1.1 About This Manual…………………………….. 1
5.1 Basic Pump Assembly………………………… 8
5.2 Basic Pump – Overview of Configurations 8
10.1 General Specifications………………………. 33
11.1 Parts List Basic Pump Assembly……………. 37
11.5 – 11.7 Installation Kits – By Series………… 41
11.9 -11.10 Lube Line Kits 44
11.14 Electrical Kits………………………………… 47
12.1 Chisel Paste Packaging Information………. 49