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506725-01

Page 41 of 48

Issue 1109

BLOWER DATA A95DF1D / 95G1DF

 A95DF1D / 95G1DF 070*12B PERFORMANCE (Less Filter)

External

Static

Pressure

in. w.g.

Air Volume / Watts at Various Blower Speeds

High

Medium-

High

Medium-

Low

Low

cfm Watts cfm Watts cfm Watts cfm Watts

0.00

1515

620

1315

545

1095

465

910

390

0.10

1490

585

1300

525

1075

445

890

375

0.20

1445

555

1275

500

1065

425

910

360

0.30

1380

520

1240

470

1060

400

900

340

0.40

1315

495

1190

440

1020

385

875

325

0.50

1270

470

1145

420

995

355

870

310

0.60

1155

435

1075

390

940

330

820

300

0.70

1075

415

1000

355

875

310

765

270

0.80

975

380

900

325

800

285

715

250

0.90

900

365

800

300

675

255

615

225

 A95DF1D /95G1DF 110*20C PERFORMANCE (Less Filter)

External

Static

Pressure

in. w.g.

Air Volume / Watts at Various Blower Speeds

High

Medium-

High

Medium-

Low

Low

cfm Watts cfm Watts cfm Watts cfm Watts

0.00

2375 1250 2205

915

1975

785

1630

640

0.10

2365 1235 2195

905

1960

775

1625

635

0.20

2275 1200 2125

890

1950

760

1635

625

0.30

2200 1180 2060

880

1900

735

1620

610

0.40

2115 1150 1995

850

1845

710

1620

600

0.50

2040 1115 1940

835

1795

695

1585

580

0.60

1955 1090 1855

810

1745

670

1540

565

0.70

1860 1070 1730

765

1640

650

1515

550

0.80

1735 1030 1620

740

1590

620

1415

535

0.90

1640 1010 1535

715

1480

600

1330

510

 A95DF1D / 95G1DF 045*12B PERFORMANCE (Less Filter)

External

Static

Pressure

in. w.g.

Air Volume / Watts at Various Blower Speeds

High

Medium-

High

Medium-

Low

Low

cfm Watts cfm Watts cfm Watts cfm Watts

0.00

1615

650

1385

555

1205

465

1045

390

0.10

1605

640

1380

545

1195

455

1035

380

0.20

1500

620

1345

525

1165

445

1015

370

0.30

1450

590

1290

490

1125

420

975

365

0.40

1350

560

1235

480

1090

405

920

345

0.50

1300

545

1170

450

1035

380

880

330

0.60

1195

500

1095

425

990

365

840

320

0.70

1140

480

1020

395

895

345

780

300

0.80

1025

450

920

370

840

330

695

270

0.90

945

430

800

335

700

290

605

250

 A95DF1D / 95G1DF 090*20C PERFORMANCE (Less Filter)

External

Static

Pressure

in. w.g.

Air Volume / Watts at Various Blower Speeds

High

Medium-

High

Medium-

Low

Low

cfm Watts cfm Watts cfm Watts cfm Watts

0.00

2305 1255 2145

950

1900

810

1515

670

0.10

2295 1240 2135

940

1885

795

1500

665

0.20

2200 1220 2085

915

1865

775

1525

655

0.30

2160 1210 1990

875

1830

755

1545

640

0.40

2055 1170 1935

865

1790

725

1530

620

0.50

1970 1130 1855

835

1705

700

1500

600

0.60

1890 1105 1765

805

1635

675

1495

580

0.70

1775 1075 1680

785

1565

655

1430

560

0.80

1690 1050 1590

760

1485

630

1370

540

0.90

1580 1010 1485

735

1405

610

1270

510

NOTES: 

All air data is measured external to unit without filter (not furnished - field provided)

Summary of Contents for 92G1DF

Page 1: ...lent service agency or the gas supplier WARNING Unit Dimensions 2 A95 A93 95G1 92G1DF Parts Arrangement 3 A95 A93 95G1 92G1DF Gas Furnace 4 Shipping and Packing List 4 Safety Information 4 Use of Furn...

Page 2: ...4 489 9 1 8 232 Right 6 9 16 167 Left 2 51 Either Side 3 4 19 B Supply Air 9 16 14 9 16 14 9 16 14 19 7 16 494 CONDENSATE TRAP CONNECTION 5 127 6 1 2 165 Either Side 2 1 4 57 Either Side 1 25 Front Pa...

Page 3: ...trol transformer and door switch BAG ASSEMBLY BLOWER MOTOR hidden BLOWER ACCESS PANEL HEATING ACCESS PANEL COMBUSTION AIR INDUCER BURNER BOX ASSEMBLY includes flame sensor rollout switches and ignitor...

Page 4: ...DANGER OF EXPLOSION DANGER There are circumstances in which odorant used with LP Propane gas can lose its scent In case of a leak LP Propanegaswillsettleclosetothefloorandmaybedifficult to smell An L...

Page 5: ...n addition in the United States installation must conform with the current National Electric Code ANSI NFPANo 70 The National Electric Code ANSI NFPA No 70 is available from the following address Nati...

Page 6: ...or fitter only The gas cock must be T handle type When a furnace is installed in an attic the passageway to and service area surrounding the equipment shall be floored Combustion Dilution Ventilation...

Page 7: ...door Though an area may appear to be unconfined it might be necessary to bring in outdoor air for combustion if the structure does not provide enough air by Do not install the furnace in a corrosive o...

Page 8: ...protective covering is not known for calculating the size opening required it may be assumed that wood louvers will have 20 to 25 percent free area and metal louvers and grilles will have 60 to 75 pe...

Page 9: ...affect the operation of the safety control devices which could result in personal injury or death Select a location that allows for the required clearances that are listed on the unit nameplate Also...

Page 10: ...ble Flooring Figure 13 1 When unit is installed on a combustible floor a downflow combustible flooring base must be installed between the furnace and the floor The base must be ordered separately See...

Page 11: ...net and check for air leaks Return Air Opening Downflow Units Return air may be brought in only through the top opening of a furnace installed in the downflow position The following steps should be ta...

Page 12: ...essure the flue products can be pulled back down the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This tox...

Page 13: ...n approved vent exhaust system When bonding the vent system to the furnace use ULC S636 approved One Step Transition Cement to bond the pipe to the flue collar In addition the first three feet of vent...

Page 14: ...ment Hammer blows should not be used when inserting pipe 8 After assembly wipe excess cement from pipe at end of fitting socket A properly made join will show a bead around its entire perimeter Any ga...

Page 15: ...ence where unit is shut down for an extended period of time such as a vacation home make provisions for draining condensate collection trap and lines Exhaust Piping Figure 20 Route piping to outside o...

Page 16: ...117 117 98 98 4 46 31 n a 85 65 28 112 112 93 93 5 41 26 80 60 23 107 107 88 88 6 36 21 75 55 18 102 102 83 83 7 31 16 70 50 13 97 97 78 78 8 26 11 65 45 n a 92 92 73 73 9 21 n a 60 40 87 87 68 68 10...

Page 17: ...ength of 2 PVC pipe possible NOTE Intake pipe and exhaust pipe must be the same diameter 2 2 2 FIGURE 20 TYPICAL EXHAUST PIPE CONNECTIONS TRANSITION 2 2 2 3 Pipe size determined in Table 7 2 2 or DO N...

Page 18: ...ANSI Z223 1 NFPA54 in U S A and current CSA B149 Natural Gas and Propane Installation Codes in Canada for details Position termination according to location given in Figure 23 or 24 In addition positi...

Page 19: ...hanical air supply inlet to building or the com bustion air inlet to any other ap pliance Clearance to mechanical air sup ply inlet Clearance above paved sidewalk or paved driveway located on public p...

Page 20: ...building or the com bustion air inlet to any other ap pliance Clearance to mechanical air sup ply inlet Clearance above paved sidewalk or paved driveway located on public property Clearance under ver...

Page 21: ...ns a minimum distance between the end of the exhaust pipe and the end of the intake pipe without a termination elbow is 8 and a minimum distance of 6 with a termination elbow See Figures 28 and 29 7 I...

Page 22: ...lerator in applications that include an exhaust termination tee The accelerator is not required 2 As required Flue gas may be acidic and may adversely affect some building materials If a side wall ven...

Page 23: ...A D WALL SUPPORT 1 2 13mm ARMAFLEX INSULATION IN UNCONDITIONED SPACE IF REQUIRED E EXTENDED APPLICATION A IF REQUIRED FIGURE 29 FIELD SUPPLIED WALL TERMINATION See venting Table 7 for maximum venting...

Page 24: ...AIR 5 1 2 140mm Front View 12 305mm 5 127mm 18 MAX 457mm EXHAUST VENT INTAKE AIR OPTIONAL VENT TERMINATION FOR MULTIPLE UNIT INSTALLATION OF DIRECT VENT WALL TERMINATION KIT Inches mm Side View 12 305...

Page 25: ...3mm ARMAFLEX INSULATION NON DIRECT VENT FIELD SUPPLIED WALL TERMINATION SIZE TERMINATION PIPE PER TABLE 8 FIELD PROVIDED REDUCER MAY BE REQUIRED TO ADAPT LARGER VENT PIPE SIZE TO TERMINATION 12 MIN 30...

Page 26: ...furnace to the drain 5 If unit will be started immediately upon completion of installation prime trap per procedure outlined in Unit Start Up section FIGURE 39 CONDENSATE TRAP LOCATION shown with righ...

Page 27: ...in To Drain 90 Elbow 3 4 inch PVC Not Furnished To Drain 90 Elbow 1 2 inch PVC Not Furnished 1 2 inch PVC Pipe Not Furnished Drain Assembly for 3 4 inch Drain Pipe OPTIONAL Drain Piping OPTIONAL Conde...

Page 28: ...10 feet 2 44 to 3 05 m using suitable hangers or straps Install a drip leg in vertical pipe runs to serve as a trap for sediment or condensate 5 A1 8 N P T plugged tap or pressure post is located on t...

Page 29: ...4 28 138 3 91 125 3 54 118 3 34 110 3 11 103 2 92 1 25 4 1 049 26 645 680 19 25 465 13 17 375 10 62 320 9 06 285 8 07 260 7 36 240 6 80 220 6 23 205 5 80 195 5 52 1 1 4 31 75 1 380 35 052 1400 39 64...

Page 30: ...orrosion or other deficiencies which could cause an unsafe condition 3 Close all building doors and windows and all doors between the space in which the appliances remaining connected to the common ve...

Page 31: ...switch near the furnace so that power can be turned off for servicing Before connecting the thermostat check to make sure the wires will be long enough for servicing at a later date Make sure that th...

Page 32: ...specifying a generator for use with this equipment The furnace requires 120 volts 10 Range 108 volts to 132 volts The furnace operates at 60 Hz 5 Range 57 Hz to 63 Hz The furnace integrated control re...

Page 33: ...506725 01 Page 33 of 48 Issue 1109 TYPICAL WIRING DIAGRAM FIGURE 48...

Page 34: ...and do not try to repair it Force or attempted repair may result in a fire or explosion Placing the furnace into operation This furnace is equipped with an automatic hot surface ignition system Do not...

Page 35: ...tially started steps 1 through 11 may need to be repeated to purge air from gas line 12 If the appliance will not operate follow the instructions Turning Off Gas to Unit and call your service technici...

Page 36: ...e reading has been obtained Take care to remove barbed fitting and replace threaded plug Proper Combustion Furnace should operate minimum 15 minutes with correct manifold pressure and gas flow rate be...

Page 37: ...factory set No adjustment necessary All models use the factory installed pressure switch from 0 7 500 feet Unit Size 0 4 500 ft 0 1 373 m 4 501 7 500 ft 1 373 2 286 m 7 501 10 000 ft 2 286 3 038 m 045...

Page 38: ...2 Visually inspect the venting system for proper size and horizontal pitch Determine there is no blockage or restriction leakage corrosion or other deficiencies which could cause an unsafe condition 3...

Page 39: ...e unit Electrical 1 Check all wiring for loose connections 2 Check for the correct voltage at the furnace with furnace operating Correct voltage is 120 VAC 10 3 Check amp draw on the blower motor with...

Page 40: ...70 615 0 80 1625 1155 1510 820 1400 695 1315 595 0 90 1455 1110 1390 790 1350 660 1210 565 A93DF1D 92G1DF 045 12B PERFORMANCE Less Filter External Static Pressure in w g Air Volume Watts at Various Bl...

Page 41: ...80 1735 1030 1620 740 1590 620 1415 535 0 90 1640 1010 1535 715 1480 600 1330 510 A95DF1D 95G1DF 045 12B PERFORMANCE Less Filter External Static Pressure in w g Air Volume Watts at Various Blower Spe...

Page 42: ...rap then reinstall the clean out cap Cleaning Heat Exchanger If cleaning the heat exchanger becomes necessary follow the below procedures and refer to Figure 1 when disassembling unit Use papers or pr...

Page 43: ...d electrical connections when re establishing supplies 38 Follow lighting instructions to light and operate furnace for 5 minutes to ensure that heat exchanger is clean and dry and that furnace is ope...

Page 44: ...al between the return air and the room where the furnace is installed Return air duct Must be properly attached and provide an air seal to the unit Operating performance Unit must be observed during o...

Page 45: ...valent service agency or gas supplier Cabinet Parts Heating Compartment Access Panel Blower Compartment Access Panel Top Cap Control Panel Parts Transformer Integrated Control Board Door Interlock Swi...

Page 46: ...lled Properly Pipes Supported Condensate Trap Primed Line Sloped Heat Cable Installed and Operable if applicable 2 2 2 1 Horizontal Pipes Sloped if applicable UNIT SET UP 3 4 Flter RETURN AIR Furnace...

Page 47: ...y External Static Return External Static Total External Static CONDENSATE LINE 6 Leak Free VENT PIPE 7 Leak Free COOLING MODE INDOOR BLOWER AMPS______ 3 TEMPERATURE DROP Return Duct Temperature Supply...

Page 48: ...mum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less t...

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