background image

506469-01

Issue  1008

Refrigerant Piping

If the 4AC18LT unit is being installed with a new indoor coil
and line set, the refrigerant connections should be made as
outlined in this section.  If an existing line set and/or indoor
coil will be used to complete the system, refer to this section
as well as the section that follows entitled - 

Flushing

Existing Line Set and Indoor Coil

.

If this  unit is being matched with an approved line set or
indoor coil which was previously charged with R-22
refrigerant, the line set and coil must be flushed prior to
installation.  If the unit is being used with and existing indoor
coil which was equipped with a liquid line which served as a
metering device (RFCI), the liquid line must be replaced prior
to the installation of the 4AC18LT unit.

Field refrigerant piping consists of liquid and suction lines
from the outdoor unit (sweat connections) to the indoor coil
(flare or sweat connections).

Select line set diameters from Table 2 to ensure that oil
returns to the compressor.  Size vertical suction riser to
maintain minimum velocity at minimum capacity.
Recommended line length is 50’ or less.  If more than 50’
line set is required, contact Technical Services.  Table 2
shows the diameters for line sets up to 100’ although vertical
lift applications and trapping requirements need to be
reviewed with Technical Services for line sets over 50’.

Installing Refrigerant Line

During the installation of an air conditioning system, it is
important to properly isolate the refrigerant line to prevent
unnecessary vibration.  Line set contact with the structure
(wall, ceiling, or floor) may cause objectionable noise when
vibration is translated into sound.  As a result, more energy
or vibration can be expected.  Close attention to line set
isolation must be observed.

Following are some points to consider  when placing and
installing a high-efficiency outdoor unit:

1. Install line voltage power supply to unit from a properly
sized disconnect switch.  Any excess high voltage field wiring
should be trimmed or secured away from the low voltage
field wiring.

2. Ground unit at unit disconnect switch or to an earth ground.
To facilitate conduit, a hole is in the bottom of  the  control
box.  Connect conduit to the control box using a proper
conduit fitting.  Units are approved for use only with copper
conductors.  24V Class II circuit connections are made in
the low voltage junction box.  Refer to Figure 4 for high
voltage field wiring diagram.  A complete unit wiring diagram
is located inside the unit control box cover.

3. Install room thermostat on an inside wall that is not subject
to drafts, direct sunshine, or other heat sources.

4. Install low voltage wiring from outdoor to indoor unit and
from thermostat to indoor unit (See Figure 5).

5. Do not bundle any excess 24V control wire inside control
box.  Run control wire through installed wire tie and tighten
wire tie to provide low voltage strain relief and to maintain
seperation of field-installed low and high voltage circuits.

Page 4 of  24

Thermostat Designations

See unit wiring diagram for power supply connections.
If the indoor unit is not equipped with a blower relay, one must
be field supplied and installed.

Do not connect C (common) connection between indoor unit
and thermostat except when required by the indoor thermostat.
Refer to thermostat installation instructions.  C (common)
connection between indoor unit and outdoor unit required for
proper operation.

Figure 4

Summary of Contents for 4AC18LT Series

Page 1: ...cal shock Disconnect all remote power supplies before installing or servicing any portion of the system Failure to disconnect power supplies can result in property damage personal injury or death WARN...

Page 2: ...qualified personnel and do not supersede any national or local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or C...

Page 3: ...s will prevent ice from building up under the unit during a defrost cycle Refer to following roof mounting section for barrier construction if unit must face prevailing winter winds If unit coil canno...

Page 4: ...dation and the introduction of moisture into the system 3 Use silver alloy brazing rods 5 or 6 silver alloy for copper to copper brazing or 45 silver alloy for copper to brass or copper to steel brazi...

Page 5: ...ctionable noise when vibration is translated into sound As a result more energy or vibration can be expected Close attention to line set isolation must be observed Following are some points to conside...

Page 6: ...be sure to empty all existing traps Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog thethermalexpansionvalve reducingsystemperformance and capacity Failu...

Page 7: ...nt lines must not contact structure Refrigeraant Line Sets Installing Vertical Runs new construction shown NOTE Similar installation practices should be used if line set is to be installed on exterior...

Page 8: ...sting system Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant Disconnect the liquid and suction lines from the existing outdoor unit If the existi...

Page 9: ...dure 9 Close the valve on the inverted R 22 cylinder and the gauge set valves Pump the remaining refrigerant out of the recovery machine and turn the machine off 10 Use nitrogen to break the vacuum on...

Page 10: ...seal To Access the Schrader Port 1 Remove the service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tight t...

Page 11: ...ant requirements will vary with lenths Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and rechecks Evacuation Evacuating the system of noncondensables is critical for pr...

Page 12: ...r port hose to a nitrogen cylinder with pressure regulator set to 150 psig and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold gaug...

Page 13: ...g plate This charge is based on a matching indoor coil and outdoor coil with 15 line set For varying lengths of line set refer to Table 5 for refrigerant charge adjustment A blank space is provided on...

Page 14: ...nter manifold hose to an upright cylinder of R410A 3 If room temperature is below 70 F set the room thermostat to call for heat This will create the necessary load for properly charging the system in...

Page 15: ...P ressure P sig T em p F P ressure P sig 32 100 8 74 214 0 116 396 0 33 102 9 75 217 4 117 401 3 34 105 0 76 220 9 118 406 7 35 107 1 77 224 4 119 412 2 36 109 2 78 228 0 120 417 7 37 111 4 79 231 6...

Page 16: ...506469 01 Issue 1008 Page 16 of 24 Table 8...

Page 17: ...will flash a number of times consecutively pause and then repeat the process To identify a flash code number count the number of consecutive flashes Refer to Table 9 on page 18 and Table 10 on page 1...

Page 18: ...506469 01 Issue 1008 Page 18 of 24 Table 9 Flash Codes...

Page 19: ...506469 01 Issue 1008 Page 19 of 24 Table 10 Flash Codes cont...

Page 20: ...506469 01 Issue 1008 Page 20 of 24 Table 11 Miswired Module Troubleshooting...

Page 21: ...nsufficient cooling the unit should be gauged and refrigerant charge checked Refer to the Refrigerant Charging section on page 12 Indoor Coil 1 Clean coil if necessary 2 Check connecting lines and coi...

Page 22: ...Rated Load Ampacity _________ Compressor Amperage ________ Outdoor Fan __________ Maximum Fuse or Circuit Breaker ________________________ Electical Connections Tight Indoor Filter Clean Supply Volta...

Page 23: ...506469 01 Issue 1008 Page 23 of 24 WIRE DIAGRAM...

Page 24: ...506469 01 Issue 1008 Page 24 of 24 NOTES...

Reviews: