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506469-01

Issue  1008

START-UP

1.  Rotate fan to check for frozen bearings or binding.

2.  Inspect all factory and field-installed wiring for loose
connections.

3.  After evacuation is complete, open liquid line and suction
line service valves to release refrigerant charge (contained
in outdoor  unit) into system.

4.  Replace the stem caps and secure finger tight, then
tighten an additional 1/6 of a turn.

5.  Check voltage supply at the disconnect switch.  The
voltage must be within the range listed on the unit nameplate.
If not, do not start equipment until the power company has
been consulted and the voltage condition corrected.

6.  Set thermostat for cooling demand, turn on power to
indoor blower, and close the outdoor unit disconnect switch
to start the unit.

7.  Recheck unit voltage with unit running.  Power must be
within range shown on unit nameplate.

Refrigerant Charging

This system is charged with R410A refrigerant which
operates at much higher pressures than R-22.  The liquid
line drier provided with the unit is approved for use with
R410A. Do not replace it with one designed for use with R-
22.  

This unit is NOT approved for use with coils which

use capillary tubes as a refrigerant metering device.

R410A refrigerant cylinders are rose colored.  Refrigerant
should be added through the suction valve in the liquid state.

Certain R410A cylinders are identified as being equipped
with a dip tube.  These allow liquid refrigerant to be drawn
from the bottom of the cylinder without inverting the cylinder.
Do not turn this type of cylinder upside down to draw
refrigerant.

Units are factory charged with the amount of R410A
refrigerant indicated on the unit rating plate.  This charge is
based on a matching indoor coil and outdoor coil with 15’
line set.  For varying lengths of line set, refer to Table 5 for
refrigerant charge adjustment.  A blank space is provided
on the unit rating plate to list the actual field charge.

Table 5

If the system is void of refrigerant, clean the system using
the procedure described below.

1.  Use dry nitrogen to pressurized the system and check
for leaks.  Repair leaks, if possible.

2.  Evacuate the system to remove as much of the moisture
as possible.

3.  Use dry nitrogen to break the vacuum.

4.  Evacuate the system again.

5.  Weigh the appropriate amount of R410A refrigerant (listed
on unit nameplate) into the system.

6.  Monitor the system to determine the amount of moisture
remaining in the oil.  Use a test kit to verify that the moisture
content is withing the kit’s dry color range.  It may be
necessary to replace the filter drier  several times to achieve
the required dryness level.  

If system dryness is not

verified, the compressor will fail in the future.

The outdoor unit should be charged during warm weather.
However, applications arise in which charging must occur in
the colder months.  The method of charging is determined
by the unit’s 

refrigerant metering device

 and the 

outdoor

ambient temperature.

Measure the liquid line temperature and the outdoor ambient
temperature as outlined below:

Page 13 of  24

If unit is equipped with a crankcase heater, it should be
energized 24 hours before unit start-up to prevent
compressor damage as a result of slugging.

  CAUTION

Mineral oils are not compatible with R410A. If oil must
be added, it must be a polyolester oil.

  IMPORTANT

3/8 in.

3 oz. Per 5 ft.

Liquid Line Set
      Diameter

Oz. per 5 ft. adjust
from 15 ft. line set*

Refrigerant Charge Adjustment

*  If line length is greater than 15 ft., add this amount.
   If line length is less than 15 ft., remove this amount.

Summary of Contents for 4AC18LT Series

Page 1: ...cal shock Disconnect all remote power supplies before installing or servicing any portion of the system Failure to disconnect power supplies can result in property damage personal injury or death WARN...

Page 2: ...qualified personnel and do not supersede any national or local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or C...

Page 3: ...s will prevent ice from building up under the unit during a defrost cycle Refer to following roof mounting section for barrier construction if unit must face prevailing winter winds If unit coil canno...

Page 4: ...dation and the introduction of moisture into the system 3 Use silver alloy brazing rods 5 or 6 silver alloy for copper to copper brazing or 45 silver alloy for copper to brass or copper to steel brazi...

Page 5: ...ctionable noise when vibration is translated into sound As a result more energy or vibration can be expected Close attention to line set isolation must be observed Following are some points to conside...

Page 6: ...be sure to empty all existing traps Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog thethermalexpansionvalve reducingsystemperformance and capacity Failu...

Page 7: ...nt lines must not contact structure Refrigeraant Line Sets Installing Vertical Runs new construction shown NOTE Similar installation practices should be used if line set is to be installed on exterior...

Page 8: ...sting system Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant Disconnect the liquid and suction lines from the existing outdoor unit If the existi...

Page 9: ...dure 9 Close the valve on the inverted R 22 cylinder and the gauge set valves Pump the remaining refrigerant out of the recovery machine and turn the machine off 10 Use nitrogen to break the vacuum on...

Page 10: ...seal To Access the Schrader Port 1 Remove the service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tight t...

Page 11: ...ant requirements will vary with lenths Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and rechecks Evacuation Evacuating the system of noncondensables is critical for pr...

Page 12: ...r port hose to a nitrogen cylinder with pressure regulator set to 150 psig and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold gaug...

Page 13: ...g plate This charge is based on a matching indoor coil and outdoor coil with 15 line set For varying lengths of line set refer to Table 5 for refrigerant charge adjustment A blank space is provided on...

Page 14: ...nter manifold hose to an upright cylinder of R410A 3 If room temperature is below 70 F set the room thermostat to call for heat This will create the necessary load for properly charging the system in...

Page 15: ...P ressure P sig T em p F P ressure P sig 32 100 8 74 214 0 116 396 0 33 102 9 75 217 4 117 401 3 34 105 0 76 220 9 118 406 7 35 107 1 77 224 4 119 412 2 36 109 2 78 228 0 120 417 7 37 111 4 79 231 6...

Page 16: ...506469 01 Issue 1008 Page 16 of 24 Table 8...

Page 17: ...will flash a number of times consecutively pause and then repeat the process To identify a flash code number count the number of consecutive flashes Refer to Table 9 on page 18 and Table 10 on page 1...

Page 18: ...506469 01 Issue 1008 Page 18 of 24 Table 9 Flash Codes...

Page 19: ...506469 01 Issue 1008 Page 19 of 24 Table 10 Flash Codes cont...

Page 20: ...506469 01 Issue 1008 Page 20 of 24 Table 11 Miswired Module Troubleshooting...

Page 21: ...nsufficient cooling the unit should be gauged and refrigerant charge checked Refer to the Refrigerant Charging section on page 12 Indoor Coil 1 Clean coil if necessary 2 Check connecting lines and coi...

Page 22: ...Rated Load Ampacity _________ Compressor Amperage ________ Outdoor Fan __________ Maximum Fuse or Circuit Breaker ________________________ Electical Connections Tight Indoor Filter Clean Supply Volta...

Page 23: ...506469 01 Issue 1008 Page 23 of 24 WIRE DIAGRAM...

Page 24: ...506469 01 Issue 1008 Page 24 of 24 NOTES...

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