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506469-01

Issue  1008

OPERATION

Outdoor unit and indoor blower cycle on demand from the
room thermostat.  When the thermostat blower switch is
moved to the ON position, the indoor blower operates
continuously.

System Diagnostic Module

4AC18LT units contain a diagnostic module for
troubleshooting air conditioning system failures.  By
monitoring and analyzing data from the compressor and
thermostat demand, the module can accurately detect the
cause of electrical and system related failure without any
sensors.  If a system problem occurs, a flashing LED
indicator communicates the failure code.

LED Description

POWER LED (Green) indicates voltage is present at the
power connection of the module.

ALERT LET (Yellow) communicates an abnormal system
condition through a unique flash code.  The ALERT LED will
flash a number of times consecutively, pause, and then
repeat the process.  The number of consecutive flashes
correlates to a particular abnormal condition.

TRIP LED (Red) indicates there is a demand signal from
the thermostat but no current to the compressor is detected
by the module.  The TRIP LED typically indicates the
compressor protector is open or may indicate missing supply
power to the compressor.

Interpreting the Diagnostic LEDs

When an abnormal system condition occurs, the diagnostic
module displays the appropriate ALERT and/or TRIP LED.
The yellow ALERT LED will flash a number of times
consecutively, pause, and then repeat the process.  To
identify a flash code number, count the number of
consecutive flashes.  Refer to Table 9 on page 18 and Table
10 on page 19 for information on the flash codes.

Every time the module powers up, the last ALERT LED flash
code that occurred prior to shutdown is displayed for 60
seconds.  The module will continue to display the previous
flash code until the condition returns to normal or 24 VAC is
removed from the module.  TRIP and ALERT LEDs flashing
at the same time means control circuit voltage is too low for
operation.

24 VAC Power Wiring

The diagnoctic module requires a constant nominal 24VAC
power supply.  The wiring to the module’s R and C terminals
must be directly from the indoor unit or thermostat.

Thermostat Demand Wiring

The diagnostic module requires a thermostat demand signal
to operate properly.  The thermostat demand signal input,
labeled Y on the module, should always be connected to
the compressor contactor coil so that when the coil is
energized, the demand signal input is 24VAC.  When the
Coil is not energized, the demand signal input should be
less than 0.5VAC.

Miswired Module Codes

Depending on the system configuration, some ALERT flash
codes may not be active.  The presence of safety switches
affects how the system alerts are displayed by the module.

Miswiring the diagnostic module will cause false LED codes.
Table 11 on page 19 describes LED opeation when the
module is miswired and what troubleshooting action is
required to correct the problem.

Page 17 of  24

Summary of Contents for 4AC18LT Series

Page 1: ...cal shock Disconnect all remote power supplies before installing or servicing any portion of the system Failure to disconnect power supplies can result in property damage personal injury or death WARN...

Page 2: ...qualified personnel and do not supersede any national or local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or C...

Page 3: ...s will prevent ice from building up under the unit during a defrost cycle Refer to following roof mounting section for barrier construction if unit must face prevailing winter winds If unit coil canno...

Page 4: ...dation and the introduction of moisture into the system 3 Use silver alloy brazing rods 5 or 6 silver alloy for copper to copper brazing or 45 silver alloy for copper to brass or copper to steel brazi...

Page 5: ...ctionable noise when vibration is translated into sound As a result more energy or vibration can be expected Close attention to line set isolation must be observed Following are some points to conside...

Page 6: ...be sure to empty all existing traps Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog thethermalexpansionvalve reducingsystemperformance and capacity Failu...

Page 7: ...nt lines must not contact structure Refrigeraant Line Sets Installing Vertical Runs new construction shown NOTE Similar installation practices should be used if line set is to be installed on exterior...

Page 8: ...sting system Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant Disconnect the liquid and suction lines from the existing outdoor unit If the existi...

Page 9: ...dure 9 Close the valve on the inverted R 22 cylinder and the gauge set valves Pump the remaining refrigerant out of the recovery machine and turn the machine off 10 Use nitrogen to break the vacuum on...

Page 10: ...seal To Access the Schrader Port 1 Remove the service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tight t...

Page 11: ...ant requirements will vary with lenths Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and rechecks Evacuation Evacuating the system of noncondensables is critical for pr...

Page 12: ...r port hose to a nitrogen cylinder with pressure regulator set to 150 psig and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold gaug...

Page 13: ...g plate This charge is based on a matching indoor coil and outdoor coil with 15 line set For varying lengths of line set refer to Table 5 for refrigerant charge adjustment A blank space is provided on...

Page 14: ...nter manifold hose to an upright cylinder of R410A 3 If room temperature is below 70 F set the room thermostat to call for heat This will create the necessary load for properly charging the system in...

Page 15: ...P ressure P sig T em p F P ressure P sig 32 100 8 74 214 0 116 396 0 33 102 9 75 217 4 117 401 3 34 105 0 76 220 9 118 406 7 35 107 1 77 224 4 119 412 2 36 109 2 78 228 0 120 417 7 37 111 4 79 231 6...

Page 16: ...506469 01 Issue 1008 Page 16 of 24 Table 8...

Page 17: ...will flash a number of times consecutively pause and then repeat the process To identify a flash code number count the number of consecutive flashes Refer to Table 9 on page 18 and Table 10 on page 1...

Page 18: ...506469 01 Issue 1008 Page 18 of 24 Table 9 Flash Codes...

Page 19: ...506469 01 Issue 1008 Page 19 of 24 Table 10 Flash Codes cont...

Page 20: ...506469 01 Issue 1008 Page 20 of 24 Table 11 Miswired Module Troubleshooting...

Page 21: ...nsufficient cooling the unit should be gauged and refrigerant charge checked Refer to the Refrigerant Charging section on page 12 Indoor Coil 1 Clean coil if necessary 2 Check connecting lines and coi...

Page 22: ...Rated Load Ampacity _________ Compressor Amperage ________ Outdoor Fan __________ Maximum Fuse or Circuit Breaker ________________________ Electical Connections Tight Indoor Filter Clean Supply Volta...

Page 23: ...506469 01 Issue 1008 Page 23 of 24 WIRE DIAGRAM...

Page 24: ...506469 01 Issue 1008 Page 24 of 24 NOTES...

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