275 - 09/2018
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SECTION 1
SAFETY
Transportation Safety (cont’d)
Lifting
General tips for crane operation
Additionally, a few key points always worth keeping in mind during crane operation:
• Once a load is in the air, don’t leave the controls – While a load is suspended the operator should not leave the controls.
• Stay focused, stay on task – An operator should never multitask to fulfil other roles such as signalling or heed distractions
such as a mobile phone.
• Stop means STOP – If an emergency stop signal is given the operator should do so regardless of who gives it.
• Keep it clear – Heavy loads should never be moved directly over people and all nearby personnel should be kept clear of
areas they may be hit should it swing, shift or fall.
• Look around you – A broad awareness of surroundings should be maintained at all times with specific attention given to
overhead hazards such as power lines and potentially dangerous weather conditions warranting suspension of operations.
While you don’t need to be a mechanical engineer to operate cranes safely, the following basic steps will help to ensure that
you don’t encounter any safety issues.
1. Have a certified operator. A crane in the hands of an unqualified operator can be a deadly weapon. Riggers should also
be properly trained on setting the crane up for the specific load and circumstances.
2. Inspect, inspect and inspect. Verifying that the crane has received its annual inspection is only the beginning. It’s import
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ant to check the operating functions daily to ensure that everything is working properly and that there are no defects or
cracks in the support members. The cranes of a generation ago were made with alloys that could handle overloading and
other abuse. Today’s cranes use materials that are less tolerant of mishandling. Longtime operators are often surprised to
discover that the tricks they used to push cranes beyond the limits in the past can easily create very dangerous situations
with newer cranes.
Overhead cranes used in heavy industrial applications such as steel making need to be inspected just as carefully. Many of
these cranes spend decades working in extreme environments such as melt shops. That constant exposure to intense heat
and temperature swings can cause the beam and other structural members to become brittle and lose strength or even fail.
3. Know what’s below. The most powerful, carefully rigged crane is only as strong and stable as the surface upon which it
stands. You need to know the classification for the soil or other material under the crane, and adjust your setup and load
limits accordingly. While many cranes are equipped with outriggers, extending them doesn’t necessarily mean that you’ve
provided a stable surface. Outriggers displace the weight on the lift much the way that snowshoes spread your weight out
so you don’t sink into the snow. The pad and float at the end of the outrigger carry a great deal of compression force when
the crane is under load. Too much force can cause them to punch through the ground, causing the entire crane to tip.
It’s important to know the load weight and how that is affected by the conditions of your job site. The crane’s load chart can
help you determine whether your lift will be safe. The allowable load will depend on whether the tires or outriggers are being
used, along with other factors. For example, asphalt may seem to be a stable surface, but on a warm day, it may become
very flexible. Even concrete may not provide enough strength if there is a void beneath it.
Summary of Contents for TRTP275
Page 2: ...INTENTIONALLY BLANK ...
Page 14: ...275 09 2018 Page 14 Engine Specifications ...
Page 15: ...09 2018 275 Page 15 Engine Specifications cont d ...
Page 16: ...275 09 2018 Page 16 Engine Specifications cont d ...
Page 17: ...09 2018 275 Page 17 Engine Specifications cont d ...
Page 18: ...275 09 2018 Page 18 Engine Specifications cont d ...
Page 19: ...09 2018 275 Page 19 Engine Specifications cont d ...
Page 20: ...275 09 2018 Page 20 Sound and Vibration Testing IN PROCESS ...
Page 21: ...09 2018 275 Page 21 Declaration of Conformity IN PROCESS ...
Page 22: ...275 09 2018 Page 22 Declaration of Conformity Hatz Engine ...
Page 23: ...09 2018 275 Page 23 INTENTIONALLY BLANK ...
Page 24: ...275 09 2018 Page 24 SECTION 1 SAFETY State Regulations Proposition 65 Warning ...
Page 25: ...09 2018 275 Page 25 SECTION 1 SAFETY Federal Regulations Respiratory Hazards ...
Page 33: ...09 2018 275 Page 33 SECTION 1 SAFETY Safety Labels and Decals cont d ...
Page 34: ...275 09 2018 Page 34 SECTION 1 SAFETY Safety Labels and Decals cont d ...
Page 46: ...275 09 2018 Page 46 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 47: ...09 2018 275 Page 47 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 48: ...275 09 2018 Page 48 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 49: ...09 2018 275 Page 49 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 50: ...275 09 2018 Page 50 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 51: ...09 2018 275 Page 51 SECTION 1 SAFETY Transportation Safety cont d Rigging ...
Page 65: ...09 2018 275 Page 65 SECTION 2 OPERATIONS Operating Instructions cont d ...
Page 68: ...275 09 2018 Page 68 SECTION 3 SERVICE TRTP Maintenance Schedule ...
Page 73: ...09 2018 275 Page 73 SECTION 3 SERVICE Filter Replacement Cont d Air Filter ...
Page 88: ...275 09 2018 Page 88 SECTION 4 PARTS Engine Assembly Illustration 067770 5 8 10 7 11 4 1 3 2 6 ...
Page 90: ...275 09 2018 Page 90 SECTION 4 PARTS Engine Assembly Illustration 067770 Cont d 9 10 12 ...
Page 106: ...275 09 2018 Page 106 SECTION 4 PARTS 1 4 2 6 3 5 Spray Nozzle Assembly Illustration 044914 ...
Page 155: ...09 2018 275 Page 155 SECTION 4 PARTS ...
Page 156: ...275 09 2018 Page 156 SECTION 4 PARTS Electrical Schematics Plug 20 18 14S 6 ...
Page 157: ...09 2018 275 Page 157 SECTION 4 PARTS Electrical Schematics Cont d Plug 28 12 Part 1 ...
Page 158: ...275 09 2018 Page 158 SECTION 4 PARTS Electrical Schematics Cont d Plug 28 12 Part 2 ...
Page 159: ...09 2018 275 Page 159 SECTION 4 PARTS Electrical Schematics Cont d ...
Page 160: ...275 09 2018 Page 160 SECTION 4 PARTS Electrical Schematics Cont d ...
Page 161: ...09 2018 275 Page 161 SECTION 4 PARTS Hydraulic Schematics 30 34 UNITS ...
Page 162: ...275 09 2018 Page 162 SECTION 4 PARTS Hydraulic Schematics Cont d 30 34 UNITS ...
Page 163: ...09 2018 275 Page 163 SECTION 4 PARTS Hydraulic Schematics Cont 14 28 UNITS ...
Page 166: ...275 09 2018 Page 166 SECTION 4 PARTS Hydraulic Schematics Cont d Block and Hose Diagram ...
Page 167: ...09 2018 275 Page 167 SECTION 4 PARTS Hydraulic Schematics Cont Block and Hose Diagram ...
Page 169: ...09 2018 275 Page 169 SECTION 4 PARTS Spray System Schematic ...