F:\C - E\ECOMAX\COAL BOILER\Instructions and Manuals\Coal Boiler Manual Rev 6.doc
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CONTENTS
CAUTION ............................................................................................1
CONTENTS .........................................................................................4
Introduction .........................................................................................5
Specifications ........................................................................................6
Product Overview ................................................................................7
Product Dimensions .................................................................................................... 7
Product Description .................................................................................................... 8
Component Description ............................................................................................ 10
Installation ..........................................................................................12
Installation Location ................................................................................................. 12
Floor Protector .......................................................................................................... 13
Coal Hopper .............................................................................................................. 13
Installation Clearances .............................................................................................. 14
Flue ........................................................................................................................... 15
Water Connection ..................................................................................................... 17
Installation Checklist ................................................................................................ 19
Operating Your Appliance ...............................................................20
General Safety .......................................................................................................... 20
Operating for the First Time/Priming ....................................................................... 20
General Operation ..................................................................................................... 20
Notes on Fuel Selection ............................................................................................ 21
Optimising Boiler Operation .................................................................................... 22
Maintenance .......................................................................................23
Daily Maintenance .................................................................................................... 23
Monthly Maintenance ............................................................................................... 24
Yearly Maintenance .................................................................................................. 25
Dislodging a Stone from the Coal Feed Screw ........................................................ 25
If the Appliance is to be Shut Down for a Long Period: .......................................... 26
Starting the Appliance After it has Been Shut Down for a Long Period ................. 27
Troubleshooting .................................................................................28
No heat from radiators/in house ............................................................................... 28
Coal Feed Screw not turning .................................................................................... 29
Smoke observed at cowl or issuing from Boiler or Hopper ..................................... 30
Buildup of clinker in Burn Pot ................................................................................. 31
Excessive noise or vibration ..................................................................................... 31
Tension pins regularly breaking ............................................................................... 32
Wiring Diagram .................................................................................33
Warranty ............................................................................................34
Owner Details .....................................................................................35
