Alfa Laval Toftejorg SaniMagnum SB Instruction Manual Download Page 1 | Manualshive

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Covering: Standard machines
3-A standard version (clip-on & weld-on). UltraPure standard version (clip-on & weld-on)
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
First published: 2009-09

ESE01844-EN10

2019-11

Original manual

Instruction Manual

Alfa Laval Toftejorg™ SaniMidget SB, SaniMagnum SB & SaniMega SB

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Summary of Contents for Toftejorg SaniMagnum SB

Page 1: ...ith ATEX IECEx Certification in accordance with Directive 2014 34 EU Q doc Equipment Doc 3 1 Inspection Certificate EN 10204 Q doc Qualification Doc Qualification Documentation FAT SAT First published...

Page 2: ......

Page 3: ...TEX IECEx certification 16 4 5 Installation 19 4 6 Assembly 20 5 Operation 23 5 1 Normal operation 23 5 2 Safety precautions 24 6 Maintenance 25 6 1 Service and repair of ATEX IECEx certified machines...

Page 4: ...3 Rotating machines EC Type Examination Certificate no Baseefa10ATEX0187X and IECEx BAS 19 0107X Marking The QAN Quality Assurance Notification is carried out by SGS Fimko Oy S rkiniementie 3 Helsink...

Page 5: ...e using the tank cleaning machine 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must b...

Page 6: ...certified material and the Alfa Laval Toftejorg SaniMxxxx SB is equipped with a rotor made from material that meets the 3 A Sanitary Standard 20 25 The USP Class VI polymer used has not been part of t...

Page 7: ...n accordance with ATEX IECEx certification page 16 See General Installation Instructions on page 14 of this manual for information on recommended installation position 3 3 Patents and trademarks This...

Page 8: ...ed to allow recognition of machine type machine name Serial number and manufacturing address The marking is placed on the body of the tank cleaning machine Serial number explanation Machines supplied...

Page 9: ...c The marking on the ATEX IECEx certified Alfa Laval Toftejorg SaniMidget SB SaniMagnum SB and SaniMega SB is as follows for information on marking position see section 3 1 Introduction Serial number...

Page 10: ...erature class gas atmospheres Gas Temperature class Cleaning fluid temperature Tp C Ambient temperature Tamb C 85 C T6 68 C 68 C 100 C T5 80 C 80 C 135 C T4 108 C 108 C 175 C 140 C 140 C Group III EPL...

Page 11: ...terials finish and documentation Third Party Verification TPV shows that the Alfa Laval Toftejorg SaniMxxxx SB meets the requirements of the 3 A Sanitary Standard 78 and EHEDG certificate of cleanabil...

Page 12: ...he Alfa Laval Toftejorg SaniMxxxx SB plastic material that meets the requirements of 3 A Sanitary Standard 20 is used For the Alfa Laval Toftejorg SaniMidget SB UltraPure a USP Class VI plastic materi...

Page 13: ...rnal surfaces of the tank vessel or reactor The Alfa Laval Toftejorg SaniMxxxx SB is as the rest of the UltraPure and Sani portfolio designed according to GMP compliant materials self cleaning and dra...

Page 14: ...f the machine Randomly selected Alfa Laval Toftejorg SaniMxxxx SB machines are tested at the factory before shipping in accordance with Test Requirements for SaniMxxxx SB Warning Precautions shall be...

Page 15: ...ortant information Recommended installation position The Rotary Spray Head tank cleaning machine should be installed in vertical position upright or upside down If the machine is installed in any angl...

Page 16: ...mperature of the cleaning fluid and ambient temperature The temperature class and ambient temperature range are shown in paragraph 3 6 ATEX IECEx temperature class and code page 10 Warning Max permitt...

Page 17: ...rger than 100m is possible under certain conditions It is necessary to know the current factors such as tank size cleaning solvent and product Additives can be used in the cleaning solvent or for exam...

Page 18: ...generate heat or a hybrid mixture Chemical reactions in Zone 20 Hybrid mixtures End user must ensure that the cleaning fluid used does not create a hybrid mixture according to IEC 60079 10 1 2015 Ann...

Page 19: ...tre for 1 must be less than 15 mm 0 59 from the bottom end recommended 13 15 mm 0 51 0 59 of the down pipe and for the 1 and 2 less than 34 mm 1 33 from the bottom end recommended 30 34 mm 1 18 1 33 F...

Page 20: ...side down then the rotor is wrongly orientated see below for correct orientation of logo Note The arrow on the rotor shows the flow direction 4114 0018 2 The cylindrical end of the stator 3 is then in...

Page 21: ...1 through the hole in the stator 3 and through the hole on the other side of the connector Clip on version Holding the machine in one hand hand below the stator slide the Alfa Laval Toftejorg SaniMxxx...

Page 22: ...n SaniMidget SaniMagnum SaniMega SB 5 Twist the clip 4 around the connector 1 to secure it around the connector 4114 0022 4114 0023 6 Check that the rotor 2 can be rotated freely by turning it with yo...

Page 23: ...ine is drained using compressed air then the compressed air pressure must not cause the machine to rotate Draining should always be done inside the tank See paragraph 4 4 Specific conditions for safe...

Page 24: ...clamps or other connections while system is in operation Make sure that system is depressurised and drained before disassembly The cleaning jets impinging the tank surface are a source of noise Depen...

Page 25: ...eep the machine ATEX IECEx certification valid the service or repair must be performed by an authorized person with knowledge of the ATEX IECEx requirements and regulations All spare parts must be ori...

Page 26: ...m all slots ATTENTION Use only pure water at normal temperature for safety reasons If needed proceed to 1 1 Un install the machine as described on the following pages 2 Visual inspection for foreign o...

Page 27: ...nder the stator 3 lower the Alfa Laval Toftejorg SaniMxxxx SB free from the down pipe and remove it from the tank together with the clip 4 4 When out of the tank turn the Stator 3 90 to allow it to be...

Page 28: ...lip on 1 ISO 2037 Weld on 1 BPE US Connections Weld on 1 ISO 2037 Weld on DN25 DIN Range 1 Dimensions ID E A B G t 4101 0007 Dimensions mm Clip on Clip on Weld on Weld on Weld on DIN 1 BPE US 1 BPE US...

Page 29: ...pressure A 360 C B 270 C A Wetting B Impact Cleaning For Clip on models the flow rate is increased by approx 0 5 m3 h Note The curves show the average value of flow rate and throw length The Flow rat...

Page 30: ...16L PEEK 450G for 3 A version Lubricant Self lubricating with the cleaning fluid Steam or gas air Not supported contact AL for recommendations Clip on 1 BPE US Connections Weld on 1 BPE US Dimensions...

Page 31: ...ar A B 4113 0005 Inlet pressure Inlet pressure A 360 B 270 C A Wetting B Impact Cleaning For Clip on models the flow rate is increased by approx 1 5 m3 h Note The curves show the average value of flow...

Page 32: ...316L PEEK 450G for 3 A version Lubricant Self lubricating with the cleaning fluid Steam or gas air Not supported contact AL for recommendations Clip on 2 BPE US Connections Weld on 2 BPE US Dimension...

Page 33: ...0 30 40 50 0 1 2 3 4 5 6 0 1 2 3 4 m ft psi bar A B 4112 0005 Inlet pressure Inlet pressure A 360 B 270 C A Wetting B Impact Cleaning For Clip on models the flow rate is increased by approx 1 5 m3 h N...

Page 34: ...16B543 16B521 16B562 16B203 x0 16B512 16B543 16B521 16B562 16B232 x0 16B511 16B540 16B520 16B562 16B233 x0 16B512 16B540 16B520 16B562 17B102 x0 17B500 17B543 16B531 16B563 17B132 x0 17B500 17B540 16B...

Page 35: ...ists for Alfa Laval Toftejorg SaniMidget SB UltraPure Wear part Postion 1 Postion 2 Postion 3 Postion 4 Item number AISI 316L PEEK MG AISI 316L AISI 316L 16B132 x5 16B510 16B542 16B520 16B562 16B232 x...

Page 36: ...05 16B203 05 PEEK MG USP Class VI conforming was not part of the TPV As a consequence SaniMidget SB UltaPure has not been verified to meet the requirements of 3 A Sanitary Standards Table 3 Standard...

Page 37: ...uipment Documentation includes EN 1935 2004 DoC EN 10204 type 3 1 inspection Certificate and DoC FDA DoC GMP EC 2023 2006 DoC EU 10 2011 DoC ADI DoC QC DoC Q doc Equipment Documentation Qualification...

Page 38: ...regarding the return procedure from your local Alfa Laval office Be sure to follow the instructions closely 10 2 How to contact Alfa Laval Kolding A S For further information please feel free to cont...

Page 39: ...39...

Page 40: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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