ALFA IN a.s. © www.alfain.eu
SVAROG 320 HD PULSE modular manual EN 01
WELDING MACHINE
SVAROG 320 HD PULSE
MODULAR
OPERATING MANUAL
Page 1: ...ALFA IN a s www alfain eu SVAROG 320 HD PULSE modular manual EN 01 WELDING MACHINE SVAROG 320 HD PULSE MODULAR OPERATING MANUAL...
Page 2: ...DESCRIPTION AND FUNCTIONS 9 7 BASIC SETTINGS 16 8 MIG MAG SYNERGY WELDING 24 9 PULSE MODE 25 10 WELDING MIG MAG MANUAL 25 11 MMA WELDING ELECTRIC WELDING ELE 26 12 CONSUMPTION TABLES 27 13 MMA WELDIN...
Page 3: ...ned for welding method MMA MIG Metal Inert Gas and the MAG Metal Active Gas method With this machine it is possible to weld various types of joints blunt single sided double sided corner overlapped et...
Page 4: ...n empty ones as there is a risk of explosion 8 Special regulations apply in potentially explosive atmospheres 9 Stop welding immediately if the power cord is damaged Do not touch this cable Unplug it...
Page 5: ...ork The following symbols appear on the machine s nameplate 3 The welding machine can be manipulated using the crane eyes that are part of the chassis The machine can only be handled if it is attached...
Page 6: ...anchored 17 The machine must be protected against a Moisture and rain b Mechanical damage c Drafts and possible ventilation of neighbouring machines d Excessive overloading exceeding tech parameters...
Page 7: ...200 Welding current DZ 60 I2 A 280 240 Welding current DZ x I2 A 35 320 30 300 Protection IP 23S Standards EN IEC 60974 1 EN 60974 10 cl A Dimensions w x d x h generator mm 534 x 1141 x 943 Weight of...
Page 8: ...ORIES ON REQUEST See Catalogue HOOKAHS TO ORDER 1 M6OSW DM3 4M Torch ARC M6OSW 4m 2 M22 4M Torch ARC M22 4m 250 220 145A 3 DMB500 4 1 PARKER DIGIMIG 501W 4m aXe UD torch 4 DMB24 4 1 PARKER DIGIMIG 240...
Page 9: ...ALFA IN a s www alfain eu 6 MACHINE DESCRIPTION AND FUNCTIONS MAIN PARTS OF THE MACHINE Image 1 Main machine parts Item Description A1 Control panel A2 Connection cable re polarity A3 Euro torch conne...
Page 10: ...re feeder A19 Button wire guide A20 Wire spool holder Please note If the machine is supplied only in the version without chassis wear resistant insulating rails are used as a base Separation of the ge...
Page 11: ...re deformation A B C Figure 3 Effect of the pulley on the welding wire OVERVIEW OF WIRE FEED PULLEYS a b 4position a 19 mm b 37 mm Pulley groove type Wire diameter Order numbers of pulleys Steel wire...
Page 12: ...e G2 feed pulley Thread collet G3 o ring G4 nut G5 on the ned of the teflone cable brass pipe G7 for stabilization G7 Tighten nut G5 Place the Torch on the EURO connector G1 and insert the wire into i...
Page 13: ...EED PULLEYS The amount of clamping force of the feed pulleys is important for the reliable operation of the feeding mechanism The amount of force depends on the type of welding wire for aluminium or t...
Page 14: ...nnot create the necessary protective atmosphere on the contrary too much gas entrains air into the electric arc Warning The gas cylinder must be well secured against falling This manual does not addre...
Page 15: ...level in the coolant reservoir within the permitted range see picture The fluid level is visually visible on the front of the reservoir Use the fluid prescribed by the manufacturer If the error messa...
Page 16: ...30 seconds 5 If the error message Err 2 Low fluid pressure lights up after pressing the torch button the procedure must be repeated COOLING UNIT CONVERSION KIT The machine with a pull out storage box...
Page 17: ...ion selection V14 LED lights up when wire feed speed correction is set V15 LED shines when the right display shows data about the choke V16 Encoder 1 V17 LED shines when 2T mode is selected V18 LED sh...
Page 18: ...grounding point etc It is therefore advisable to calibrate the welding circuit for the actual welding conditions 1 Press button V20 and encoder V5 simultaneously to enter the secondary parameters menu...
Page 19: ...the machine will start the welding process The second stroke means to release the torch button the machine stops the welding process WELDING MODE 4T FOUR STROKE Works for both MIG MAG welding methods...
Page 20: ...ress the torch button and keep the button pressed the machine will start welding with the starting current SCu The second stroke means to release the torch button the machine will start welding with t...
Page 21: ...ult Mark ISP Initial speed Initial speed 10 100 30 PrG Pre gas time Pre gas 0 20 s 0 1 s PoG Post gas time Post gas 0 20 s 0 5 s brn Burnback Burnback 0 150 ms 50 ms SCu Start current Start current 10...
Page 22: ...n 1 to test the display Long press the V4 button 2 to display the machine variant pulley size only for machines with speed measurement 37 AXE 250 320 PULSE SMART 30 AXE 250 320 PULSE MOBILE REMOTE CON...
Page 23: ...briefly press the V13 and V20 buttons to deactivate the JOB remote control selection The V10 and V11 displays show JOB off Display of symbols on the remote control Symbol Description A synergy progra...
Page 24: ...11 only during setup 3 Press the V8 button to switch the settings and display the machine performance current wire feed speed material thickness 4 Set the machine output current wire feed speed materi...
Page 25: ...e wire tension and feed rate correction 8 Adjust the voltage or wire feed rate correction using encoder V16 if necessary 9 Press the V20 button to switch between 2T 4T 2T stairs 4T stairs mode 10 If a...
Page 26: ...ired voltage When adjusting the voltage we must take into account the voltage drop when the welding load is applied The voltage drop is about 4 5 5 0 V per 100 A Adjust the welding current by adjustin...
Page 27: ...CONSUMPTION TABLES TABLE OF WIRE CONSUMPTION DURING WELDING Wire diameter mm Wire feed speed range m min Maximum wire feed speed m min Weight of 1 m wire g Wire consumption per 1 minute of welding g...
Page 28: ...using encoder V5 13 During welding the welding current is measured on display V10 and the voltage on display V11 14 After the welding is finished the measured value HOLD remains on the display for 6 s...
Page 29: ...pulse mode TROUBLESHOOTING Symptom Cause Solution Torch too hot The airlock is clear Tighten the grommet It doesn t respond to the torch button The euro connector connection is loose Tighten the euro...
Page 30: ...ary Torch or gas hoses contaminated Check and replace if necessary The shielding gas is blown off by a draft Avoid draughts Worse welding performance Missing a phase Try plugging the machine into a di...
Page 31: ...rior written consent obtained from ALFA IN Service Department b Equipment that has been used beyond the specifications established in the operating manual c Installation not in accordance with the ins...
Page 32: ...ISPOSAL OF ELECTRICAL WASTE Information for users on the disposal of electrical and electronic equipment in the Czech Republic ALFA IN a s as a manufacturer places electrical equipment on the market a...
Page 33: ...he warranty certificate is the proof of purchase invoice with the serial number of the product or the warranty certificate below filled in by the authorised dealer Production number Day month in words...
